HD Welding Hats

Gray Dots Welding Cap

Name: Gray Dots Welding Cap
Brand: HD Welding Hats
SKU: 100086
Price: 24.99 USD
Availability: InStock

~~$29.99 USD~~ $24.99 USD Save $5

Size

Depth

Brim

Custom Measurments, Thread Colors or Liner Choice:

If you need a custom measurement for size (nearest 1/8"), depth (nearest 1/4") or brim (nearest 1/4") let me know. Please be specific. If you would like certain color for embroidery fill that in here as well.

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Fit & Feel

Bring a bit of modern charm to your workday with the Gray Dots Welding Cap from HD Welding Hats. This handcrafted cap combines the dependable performance welders trust with a clean, contemporary look. The soft gray cotton fabric features classic white polka dots—an understated pattern that looks sharp on the job while keeping things lighthearted in the shop.

Built from 100% preshrunk cotton, this cap offers breathable comfort and excellent durability for long hours of wear. The heavy fire-resistant denim brim shields against heat and sparks, while the soft cotton lining ensures a smooth, comfortable fit under your welding hood.

Each cap is handmade in the USA and can be tailored to your exact specifications. Choose from four standard depth sizes (6.5", 7", 7.5", or 8") and brim lengths of 2", 2.5", or 3"—with custom sizes and depths available at no extra cost.

Practical, comfortable, and uniquely stylish, the Gray Dots cap is perfect for welders who take pride in both their work and their gear.

Features:

100% preshrunk cotton gray fabric with white polka dots
Heavy FR denim brim for lasting protection and shape retention
Solid cotton lining (color based on stock availability)
Four standard depth sizes: 6.5", 7", 7.5", 8"
Brim lengths: 2", 2.5", or 3"
Custom depth, size, and brim options available at no extra charge
Handmade in the USA

No Compromises
In Quality
100% Satisfaction
Guarantee
Free Shipping
Over $50 for US orders

This page has all the details on Size, Depth, Brim and how to measure for each.

How to Measure

Use the image below as a guide:

HD Welding Hats Size, Depth, Brim diagram

Green line: Size (inches around)
Blue line: Depth (inches, one side only)
Pink line: Brim length (in inches)

Hat Size Measurements

Hat Size	Band Measurement
7	22 ⅛"
7 ⅛	22 ½"
7 ¼	23"
7 ⅜	23 ⅜"
7 ½	23 ¾"
7 ⅝	24"
7 ¾	24 ¼"
7 ⅞	25"

These are the finished measurements of the hat band. Cotton fabrics have a bit of natural stretch that varies slightly between fabrics.

If you’re between sizes, choose the one closest to your actual head measurement.
Custom sizes are available to the nearest ⅛" (for size) and ¼" increments for depth and brim. Add your custom request in the text box on the product page.

Hat Depth Options

At HD Welding Hats, “depth” replaces old terms like high crown or low crown. It simply means how far the cap comes down at your ear — a mix of skull shape and personal preference.

Depth	Description
6"	Shortest depth, measured from top center (TDC) to band edge at ear. Available by request only; not for Pipeliner Fancy caps or styles with sweatbands.
6 ½"	“Short crown.” Usually meets the top edge of the ear.
7"	Mid-depth — our most popular fit. Falls between short and high crown.
7 ½"	“High crown.” Typically covers the top half of the ear.
8"	Longest depth, ideal for sizes 7 ⅝ and larger, or anyone who prefers more coverage.

Everyone’s fit preference is different — there’s no right or wrong choice.

Brim Length Options

Brim Length	Description
2"	Shortest brim. Great for smaller sizes, shorter necks, or minimal obstruction.
2 ½"	Standard brim — a balanced choice that works for most welders.
3"	Longer brim for added coverage of ear and neck, without getting in the way.

How it works

As easy as 1-2-3

At HD Welding Hats, I offer a unique range of premium welding caps, each crafted to ensure a high-quality fit. The cotton fabrics are sourced in the USA, guaranteeing that every cap you buy reflects Made in America quality and skill.

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