HD Welding Hats
Experience superior comfort and style with custom weding caps crafted in the USA
Solid Color Welding Cap Sale
Check out the full selection of Solid Color Cotton Fabric for you new Welding Caps
The best way is to compare your actual head circumference measurement to the HDWH Size Chart here -> Size Measurements
Depth is how far down the cap pulls towards your eyebrows and how it covers (or not) your ears. It is measured at the side of the cap from top center of the crown to the edge of the band.
Due to high demand lead times are 4-6 weeks as all welding caps are made in the order they are received. I do Order Schedule Updates at least once a month- at that time I send everyone who has placed an order a firm Product Date for their order. I send tracking info when your order is packaged for shipping so you know when to expect it.
Yes, I live in Central Oregon. All HDWH caps are made and shipped from Oregon across the USA and Internationally.
Prewashing is the main step in preventing shrinking of your new welding caps after they are made. I use the hottest setting on the machines, and press several times through the production process - all this to make sure your hats fit the same the first time as they do the 131st time.
Yes, all welding caps that can have embroidery as an option have it listed on it's specific product page. Embroidery is an additional cost.
Just reach out to me via the Contact Form or the email address at the bottom of every page and I'll do my best to help.
Wash with like colors and your preferred laundry detergent. Line drying is suggested but machine drying is acceptable. Care has been taken to pre-shrink the fabrics before your caps are made from it.
Color safe bleach for colors, even with embroidery. Chlorine bleach for white caps without embroidery. If your caps have decorative stitching, embroidery or HTV special care should be taken when laundering.
Shipping Update
To maintain the quality and craftsmanship you've come to expect, I've raised our free shipping threshold to $75. This adjustment reflects current carrier rate increases affecting businesses across the industry.
I value every order you place with me.
What Sets HD Welding Hats Apart
Compare Before You Buy
| HD Welding Hats® | Mass Produced Caps | Marketplace Vendors | Independent Sellers | |
|---|---|---|---|---|
| Made in USA | Varies | Varies | Varies | |
| Made to Order | Rare | Varies | Varies | |
| Prewashed Fabric | Rare | Varies | Varies | |
| Direct from Maker | No | Varies | Varies | |
| Custom Hat Size | Free | Rare | Varies | Varies |
| Custom Depth | Free | Rare | Rare | Varies |
| Multiple Brim Options | Free | Rare | Rare | Varies |
| FR Denim Brim Reinforcement | Free | Rare | Rare | Varies |
Production time is approximately 7 weeks!
Order Schedule Update Posted
The Order Schedule for all orders placed as of 06/08/2026 before 10AM Pacific Time are scheduled. Check your email for updates.
You can also use the Order Lookup Page if you prefer - will need Order # and email address
I am currently booked thru the July 10, 2026 - please keep that in mind when placing your order. I will be out of the office 6/8/26-6/12/26 - I'll be back the following Monday.
It's a great time to stock up on the Classic
Solid Color Welding Caps
Save up to 20% while you stock up on the classic six panel, reversible solid colored welding cap. Mix and match to suit your style and save.
Premium, handcrafted welding caps made for comfort, protection, and pride in your work.
Built for Welders. Backed by Experience.
At HD Welding Hats, every cap is made with the needs of real welders in mind. I source durable materials from American suppliers and handcraft each cap for the perfect balance of protection, comfort, and style.
Why Choose HD Welding Hats
• Proven Protection: Each cap is built from high-quality fabrics that stand up to sparks, heat, and long days on the job.
• Made to Fit: With a full range of sizes and custom options, you’ll find a cap that fits like it was made just for you.
• Style That Works: From clean, solid colors to bold, standout prints — wear your cap with confidence and character.
• Handcrafted Quality: Every stitch reflects attention to detail, ensuring strength, comfort, and long-lasting performance.
When you wear an HD Welding Hat, you’re not just buying gear — you’re choosing craftsmanship, reliability, and pride in the trade.
Find Your Fit. Wear Your Style.
From solid colors to bold prints and classic bandannas — every HD Welding Hat is crafted for comfort, durability, and the trade.
Click a category below to find the welding cap that fits your style, your work, and your day.
Made to Order, Made to Last
Satisfaction Guarantee
I stand behind my welding caps with a 100% satisfaction guarantee.
Free Shipping
Enjoy free standard US shipping on orders over $75 .
Secure Payments
We use industry-standards to protect your information during online transactions.
I would love your feedback!
Latest Articles
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Important Update: Your HD Welding Hats Order Schedule Has Been Refreshed!
The Order Schedule has been updated for new orders, please check your email for production dates.
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Introducing Two New Performance Upgrades
Now available: two new performance upgrades for HD Welding Hats welding caps.
Choose a flannel crown lining for added comfort without compromising fit or spark resistance, or upgrade to Kevlar thread reinforcement in the most exposed areas for increased durability on the job. Both options are designed with real working conditions in mind and are available as standalone upgrades on custom welding caps. -
Schedule Update, BOGO Sale, Office Closure Dates for October
Find out about the HD Welding Caps order schedule update, the BOGO Sale and office closures for October 2025.
