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HD Welding Hats

Burgundy Calico Welding Cap

Custom Made to Order

Delivery in 6+ weeks due to high demand

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$29.99 USD $23.99 USD

If you need a custom measurement for size (nearest 1/8"), depth (nearest 1/4") or brim (nearest 1/4") let me know. Please be specific. If you would like certain color for embroidery fill that in here as well.

Customize your welding cap with purpose-driven add-ons designed for comfort, durability, and personal style. Choose from premium sweatbands for moisture control, flannel crown lining for added warmth, or embroidery to make it your own. Each option is built into the cap during construction — not added after — so your fit, function, and performance stay dialed in from the first wear to the last shift.

FREE 30 DAY RETURNS

Fit & Feel

Classic style meets dependable craftsmanship with the Burgundy Calico Welding Cap. This design features a rich burgundy red cotton with a soft, swirling calico pattern — timeless, durable, and built for welders who value comfort and quality.

Each cap is handcrafted in the USA from 100% preshrunk cotton, including both the outer and lining fabrics, ensuring a consistent fit that holds its shape wash after wash. The brim is made from 12–14 oz fire-resistant denim, offering structure and protection under your welding hood.

Designed for comfort and flexibility, this cap is available in four standard depth sizes — 6.5", 7", 7.5", and 8" — and brim lengths of 2", 2.5", or 3". Custom sizing is available at no additional charge, allowing you to request precise measurements down to ¼" increments. Use the “Custom Requests” box on the product page to make it your own.

Features:

  • 100% preshrunk cotton outer and lining fabrics

  • FR denim brim for protection and structure

  • Rich burgundy calico print with vine-style detail

  • Handmade in the USA

  • Four depth sizes: 6.5", 7", 7.5", 8" (custom to ¼")

  • Brim lengths: 2", 2.5", or 3" (custom to ¼")

  • No additional charge for custom fit or solid color lining

  • Double-stitched seams for lasting durability

Style: Burgundy Calico
Brim Fabric: Fire-resistant denim
Made in: USA

A Note About Safety:

HD Welding Hats are handcrafted work caps built for comfort and durability on the job. All medium and dark color caps include a fire-resistant denim brim as standard, and optional upgrades — including Kevlar-stitched bands and brims, cotton sweatbands, and microfiber sweatbands — are available to suit your work environment and preferences.

These caps are not rated or certified Personal Protective Equipment (PPE) and are not a substitute for required safety gear. Always follow your employer's safety requirements and applicable workplace regulations. By purchasing, you acknowledge that HD Welding Hats assumes no liability for injury arising from use of these products in hazardous environments.

  • No Compromises
    In Quality
  • 100% Satisfaction
    Guarantee
  • Free Shipping
    Over $75 for US orders

Build Your Perfect Fit

Choose the size and fit that works best for you.

Exact Size

You can choose from the standard sizes or have the exact size you need for every welding cap we sell, right on the webpage - no extra email messages.

Custom Depth

There are 4 Standard depth options. If those aren't the right fit you can request and custom depth to the nearest 1/4" right on the webpage.

Brim Options

Choose 2", 2.5" or 3" brim length or use the Custom Measurement box for your custom measurmemnt to the nearest 1/4".

Made to Order

All of the welding caps are made to your specific needs. No caps are sitting on a shelf waiting to be sold.

Pre-washed Fabrics

Every cotton fabric and the cotton sweatbands are pre-washed before cutting to reduce shrinking of your new welding caps in the laundry.

Made in the USA

Your new welding cap are made and ship from the same place - Oregon.

FR Denim Brim

All medium and dark colored welding caps have the FR Denim in the brim for reinforcement and flexibility. Light color caps will have 100% cotton canvas for reinforcement and flexibility.

Sweatband Options

If you need moisture control I offer cotton sweatbands or microfiber sewn into the band for comfortable wear.

Embroidery

Customize your welding cap with embroidery to make it truly your one of a kind.

Kevlar Thread

Upgrade to Kevlar thread for maximum strength and heat resistance where it matters most.

Flannel Lining

For extra warm and comfort for those cold days.

Quality You Can Count On

Every welding cap is carefully crafted with premium materials and attention to detail built into every stitch.

EU Personalized & Custom Orders

Items customized with embroidery (such as names or custom text) are exempt from the EU right of withdrawal and cannot be returned or cancelled once production has begun. Please double-check your customization details before placing your order.

How it works

As easy as 1-2-3

At HD Welding Hats, I offer a unique range of premium welding caps, each crafted to ensure a high-quality fit. The cotton fabrics are sourced in the USA, guaranteeing that every cap you buy reflects Made in America quality and skill.

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