Skip to content

Place orders early for Holiday Delivery!

*Current Order to Ship Time is 4+ weeks.*

Order Schedule Update: 10-13-2025

Welcome guest

Please login or register

Recommended products

  • Side view of the Autumn Gold Welding Cap with jack-o’-lanterns, blue ghosts, and stars on black cotton — handcrafted by HD Welding Hats.

    Autumn Gold Welding Cap

    $29.99 $23.99

  • Side view of the Bats Welding Cap featuring gray, black, red, and white bat pattern on cotton fabric — handcrafted by HD Welding Hats.

    Bats Welding Hat

    $29.99 $23.99

  • Side view of the Boo! Welding Cap with a Halloween print of pumpkins, witches, and stars on blue cotton — handcrafted by HD Welding Hats.

    Boo! Welding Cap

    $29.99 $23.99

  • Close-up of the Boris Welding Cap fabric featuring smiling white ghosts on a bright orange background — handcrafted by HD Welding Hats.

    Boris Welding Cap

    $29.99 $23.99

  • Pink cotton fabric with red, green, aqua, and white peppermint candy print used for the HD Welding Hats Christmas Candy Welding Hat.

    Christmas Candy Welding Cap

    $29.99 $23.99

  • Dracula Welding Hat with purple Halloween print featuring Dracula, bats, and pumpkins. Handcrafted in the USA by HD Welding Hats.

    Dracula Welding Hat | Halloween Work Cap

    $29.99 $23.99

  • Floral Sugar Skulls Welding Cap fabric featuring colorful sugar skulls and gray floral background on black cotton, used for handcrafted HD Welding Hats.

    Floral Sugar Skulls Welding Cap

    $29.99 $24.99

  • Ghosts Welding Cap fabric featuring white cartoon-style ghosts on a black background, handcrafted by HD Welding Hats with FR denim brim.

    Ghosts Welding Cap

    $29.99 $23.99

  • Good Luck Welding Cap with green shamrock, horseshoe, and leprechaun hat print, handmade by HD Welding Hats with a fire-resistant denim brim.

    Good Luck Welding Cap

    $24.99

  • Green Bats Welding Cap made of black cotton with bright green bat print, handcrafted by HD Welding Hats with FR denim brim, Made in the USA.

    Green Bats Welding Cap

    $29.99 $23.99

📦 Free Shipping For All Orders Over $50.

🦃Closed for Thanksgiving: 11/24 - 11/28

🛎️ I am currently booked thru November 20, 2025.

Floral Stripe Welding Cap Floral Stripe Welding Cap

Classic Cotton Welding Hats

Design your own custom made-to-order welding hat! Our Classic cotton welding caps are built with a six-panel, reversible design for ultimate comfort and style. Shop the wide variety of fabrics and create a unique welding cap today at WeldingHat.com

  • Save $5 Fabric for the Art Deco Welding Hat featuring a terracotta background with repeating geometric pattern inspired by 1920s art deco design — handcrafted by HD Welding Hats.

    Art Deco Welding Hat

    $29.99 $24.99

  • Save $5 Fabric for the Black Calico Welding Cap featuring a gray vine pattern on black cotton — handcrafted by HD Welding Hats.

    Black Calico Welding Cap

    $29.99 $24.99

  • Save $5 Fabric for the Black Checks Welding Cap featuring a black-and-white checkered pattern — handcrafted by HD Welding Hats.

    Black Checks 2 Welding Hat

    $29.99 $24.99

  • Save $5 Side view of the Black Daisy Welding Cap featuring a white daisy outline pattern on black cotton fabric — handcrafted by HD Welding Hats.

    Black Daisy Welding Hat

    $29.99 $24.99

  • Save $5 Close-up of the Black Floral Welding Cap fabric showing white floral and vine patterns on black cotton — handcrafted by HD Welding Hats.

    Black Floral Welding Hat

    $29.99 $24.99

  • Save $5 Close-up of the Black Pin Dot Welding Hat fabric showing fine black dots on white cotton — handcrafted by HD Welding Hats.

    Black Pin Dot Welding Hat

    $29.99 $24.99

  • Save $5 Side view of the Blue & White Stripe Welding Hat featuring railroad-style blue and white stripes — handcrafted by HD Welding Hats.

    Blue & White Stripe Welding Hat

    $29.99 $24.99

  • Save $5 Close-up of the Blue Calico Welding Cap fabric featuring small black floral designs on a blue background — handcrafted by HD Welding Hats.

    Blue Calico Welding Cap

    $29.99 $24.99

  • Save $5 Close-up of the Blue Checks Welding Cap fabric featuring a light blue and white check pattern — handcrafted by HD Welding Hats.

    Blue Checks Welding Cap

    $29.99 $24.99

  • Save $5 Side view of the Blue Serenity Welding Hat with an abstract blue pattern on dark fabric — handcrafted by HD Welding Hats.

    Blue Serenity Welding Hat

    $29.99 $24.99

  • Save $5 Side view of the Brown Houndstooth Welding Cap featuring a brown and white houndstooth pattern — handcrafted by HD Welding Hats in the USA.

    Brown Houndstooth Welding Cap

    $29.99 $24.99

  • 🔖BOGO Save $5 Brush Strokes Welding Hat featuring gray, black, and white abstract pattern on preshrunk cotton with a fire-resistant denim brim, made in the USA.

    Brush Strokes Welding Hat

    $29.99 $24.99

  • Save $5 Burgundy Calico Welding Cap fabric with vine-style floral pattern in shades of burgundy and rose red on white, handcrafted from preshrunk cotton.

    Burgundy Calico Welding Cap

    $29.99 $24.99

  • Save $5 Burgundy Pin Dot Welding Cap fabric with small white dots on deep red cotton, handcrafted from preshrunk cotton with FR denim brim.

    Burgundy Pin Dot Welding Hat

    $29.99 $24.99

  • Save $5 Close-up of black-and-white checkered cotton fabric used for the HD Welding Hats Checkered Flag Welding Hat.

    Checkered Flag Welding Hat

    $29.99 $24.99

  • 🔖BOGO Save $5 Chocolate brown welding cap with white swirl pattern, handcrafted in the USA by HD Welding Hats.

    Chocolate Swirl Welding Cap

    $29.99 $24.99

  • Save $5 Black cotton fabric with multicolored concentric circle pattern used for the HD Welding Hats Circles Welding Hat.

    Circles Welding Cap

    $29.99 $24.99

  • Save $5 Gray Circles Welding Cap featuring light gray cotton fabric with white circular patterns, handmade by HD Welding Hats with FR denim brim.

    Gray Circles Welding Cap

    $29.99 $24.99

  • Save $5 Gray Pin Dot Welding Hat made of gray cotton with white pin dots, handmade by HD Welding Hats with FR denim brim, Made in the USA.

    Gray Pin Dot Welding Cap

    $29.99 $24.99

  • Save $5 Green and black houndstooth welding hat made from preshrunk cotton, handcrafted by HD Welding Hats with FR denim brim, Made in the USA.

    Green & Black Houndstooth Welding Hat

    $29.99 $24.99

  • Save $5 Green Chevron Welding Cap fabric with bold green and white zigzag pattern, handcrafted by HD Welding Hats with FR denim brim, Made in the USA.

    Green Chevron Welding Hat

    $29.99 $24.99

  • Save $5 Green and white houndstooth welding cap handcrafted by HD Welding Hats with FR denim brim, cotton lining, and Made in USA label.

    Green Houndstooth Welding Cap

    $29.99 $24.99

  • Save $5 Indian Paisley Welding Cap with golden brown and turquoise paisley print, FR denim brim, and Made in USA label by HD Welding Hats.

    Indian Paisley Welding Cap – Warm Vintage Design

    $29.99 $24.99

  • Save $5 Jacobean Welding Cap with blue, green, and yellow floral pattern on charcoal background, FR denim brim, and Made in USA label by HD Welding Hats.

    Jacobean Welding Cap – Floral Artisan Design

    $29.99 $24.99

  • Save $5 Jade Jewel Welding Cap with green batik-inspired print, FR denim brim, and Made in USA label by HD Welding Hats.

    Jade Jewel Welding Cap – Green Batik Design

    $29.99 $24.99

  • Save $6 Just Stars Welding Cap fabric featuring white stars on a navy blue cotton background, handcrafted by HD Welding Hats with FR denim brim.

    Just Stars Welding Hat

    $29.99 $23.99

  • Save $5 Lime green and white houndstooth welding cap with Made in USA tag, displayed on black mannequin against gray textured background.

    Lime Houndstooth Welding Cap

    $29.99 $24.99

  • Save $5 Lime green fabric with dark green swirling scroll pattern, used for HD Welding Hats Lime Scrolls Welding Cap.

    Lime Scrolls Welding Hat

    $29.99 $24.99

  • Save $5 Meadow Welding Cap with pink and white floral print on black cotton, handmade in the USA by HD Welding Hats with FR denim brim.

    Meadow Welding Cap

    $29.99 $24.99

  • Save $5 Navy Arrowhead Welding Cap fabric with white arrowhead geometric pattern on navy cotton, handmade in the USA by HD Welding Hats with FR denim brim.

    Navy Arrowhead Welding Hat

    $29.99 $24.99

  • Save $5 Navy Blue Houndstooth Welding Cap with blue and white pattern, handmade in the USA by HD Welding Hats with FR denim brim.

    Navy Blue Houndstooth Welding Cap

    $29.99 $24.99

  • Save $5 Navy Floral Welding Hat with small navy flower print on ivory cotton, handmade in the USA by HD Welding Hats with FR denim brim.

    Navy Floral Welding Hat

    $29.99 $24.99

  • Discount Save $5 Orange Houndstooth Welding Cap - HD Welding Hats Orange Houndstooth Welding Hat

    Orange Houndstooth Welding Cap

    $29.99 $24.99

  • Discount Save $5 Pink Chevron Welding Hat

    Pink Chevron Welding Cap

    $29.99 $24.99

  • Discount Save $5 Pink Houndstooth Welding Hat

    Pink Houndstooth Welding Cap

    $29.99 $24.99

  • Save $5 Purple Floral welding cap fabric

    Purple Floral Welding Hat

    $29.99 $24.99

  • Save $5 Purpe Vines Welding Hat

    Purple Vines Welding Hat

    $29.99 $24.99

  • Save $5 Red Curls Welding Cap fabric featuring red spiral curls on a white cotton background, handcrafted by HD Welding Hats with fire-resistant denim brim.

    Red Curls Welding Hat

    $29.99 $24.99

  • Save $5 Red Dots 2 welding cap fabric

    Red Dots 2 Welding Hat

    $29.99 $24.99

  • Save $5 Red Filigree Welding Cap

    Red Filigree Welding Cap

    $29.99 $24.99

  • Discount Save $5 Red Houndstooth Welding Fabric Red Houndstooth Welding Hat

    Red Houndstooth Welding Cap

    $29.99 $24.99

  • Save $5 Sage Serentiy Welding Hat

    Sage Serenity Welding Hat

    $29.99 $24.99

Showing 42 of 47 products

Filters

Rooted in American Craftsmanship

All materials used by HD Welding Hats are sourced through American wholesalers and retailers.
As an independent maker, I’m committed to supporting small businesses and honoring the tradition of American craftsmanship.
  • Stars & Stripes Flag image

    VIEW ALL

    Browse all in stock welding hats

    Shop

  • Stars & Stripes Flag image

    Browse the entire collection

    View All

    • Your Cart

    Free USPS Ground Advantage Shipping for $50+ purchase

    Join the 10,000+ customers who have trusted HD Welding Hats to for great welding caps!

    Your Cart is empty
    Let's fix that

    Search our store

    Your Wishlist