HD Welding Hats

Orange Bandanna Welding Cap

Name: Orange Bandanna Welding Cap
Brand: HD Welding Hats
Price: 24.99 USD
Availability: InStock

~~$29.99 USD~~ $24.99 USD Save $5

Size

Depth

Brim

Custom Measurments, Thread Colors or Liner Choice:

If you need a custom measurement for size (nearest 1/8"), depth (nearest 1/4") or brim (nearest 1/4") let me know. Please be specific. If you would like certain color for embroidery fill that in here as well.

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Fit & Feel

Bright, bold, and built to last — the Orange Bandanna Welding Cap from HD Welding Hats delivers standout style with classic bandanna attitude. The rich orange cotton fabric features a timeless western bandanna print that’s just as at home in the shop as it is on the open road.

Each cap is handmade in the USA from 100% preshrunk cotton, designed to withstand daily wear while keeping you cool and comfortable under your welding hood. The fire-resistant denim brim provides protection and structure, while the soft cotton crown forms naturally to your head for an all-day secure fit.

Choose from four standard depth sizes — 6.5", 7", 7.5", and 8" — or request a custom depth in ¼" increments. Brim lengths are available in 2", 2.5", or 3", with custom options also available in ¼" increments. Each cap includes a solid cotton lining (color varies by stock) and can be made to your exact head size in ⅛" increments.

For welders who want a mix of comfort, durability, and color that pops — this cap brings heat without compromise.

Features:

100% preshrunk cotton outer shell
Fire-resistant denim brim
Custom brim and depth options (no extra charge)
Custom sizes available in ⅛" increments
Solid cotton lining (color varies by stock)
Handmade in the USA

No Compromises
In Quality
100% Satisfaction
Guarantee
Free Shipping
Over $50 for US orders

This page has all the details on Size, Depth, Brim and how to measure for each.

How to Measure

Use the image below as a guide:

HD Welding Hats Size, Depth, Brim diagram

Green line: Size (inches around)
Blue line: Depth (inches, one side only)
Pink line: Brim length (in inches)

Hat Size Measurements

Hat Size	Band Measurement
7	22 ⅛"
7 ⅛	22 ½"
7 ¼	23"
7 ⅜	23 ⅜"
7 ½	23 ¾"
7 ⅝	24"
7 ¾	24 ¼"
7 ⅞	25"

These are the finished measurements of the hat band. Cotton fabrics have a bit of natural stretch that varies slightly between fabrics.

If you’re between sizes, choose the one closest to your actual head measurement.
Custom sizes are available to the nearest ⅛" (for size) and ¼" increments for depth and brim. Add your custom request in the text box on the product page.

Hat Depth Options

At HD Welding Hats, “depth” replaces old terms like high crown or low crown. It simply means how far the cap comes down at your ear — a mix of skull shape and personal preference.

Depth	Description
6"	Shortest depth, measured from top center (TDC) to band edge at ear. Available by request only; not for Pipeliner Fancy caps or styles with sweatbands.
6 ½"	“Short crown.” Usually meets the top edge of the ear.
7"	Mid-depth — our most popular fit. Falls between short and high crown.
7 ½"	“High crown.” Typically covers the top half of the ear.
8"	Longest depth, ideal for sizes 7 ⅝ and larger, or anyone who prefers more coverage.

Everyone’s fit preference is different — there’s no right or wrong choice.

Brim Length Options

Brim Length	Description
2"	Shortest brim. Great for smaller sizes, shorter necks, or minimal obstruction.
2 ½"	Standard brim — a balanced choice that works for most welders.
3"	Longer brim for added coverage of ear and neck, without getting in the way.

Chocolate brown welding cap with white bandanna print, handcrafted by HD Welding Hats and made in the USA.

Turquoise Bandanna Welding Cap – bright turquoise paisley print cotton welding hat handmade by HD Welding Hats.

How it works

As easy as 1-2-3

At HD Welding Hats, I offer a unique range of premium welding caps, each crafted to ensure a high-quality fit. The cotton fabrics are sourced in the USA, guaranteeing that every cap you buy reflects Made in America quality and skill.

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