HD Welding Hats

Hunter Bandanna Welding Cap – Classic Green Print

Name: Hunter Bandanna Welding Cap – Classic Green Print
Brand: HD Welding Hats
SKU: 100061
Price: 24.99 USD
Availability: InStock

~~$29.99 USD~~ $24.99 USD Save $5

Size

Depth

Brim

Custom Measurments, Thread Colors or Liner Choice:

If you need a custom measurement for size (nearest 1/8"), depth (nearest 1/4") or brim (nearest 1/4") let me know. Please be specific. If you would like certain color for embroidery fill that in here as well.

FREE 30 DAY RETURNS

Fit & Feel

Keep your workday classic and comfortable with the Hunter Bandanna Welding Cap. Featuring a timeless green bandanna print with intricate paisley and geometric details, this handmade cap delivers the perfect mix of old-school style and reliable protection.

Made in the USA, each HD Welding Hat is crafted from preshrunk 100% cotton for a breathable fit that holds up through long hours in the shop. The brim is made from fire-resistant denim, adding extra durability and protection under your welding hood. Every hat is precision-sewn for comfort, staying secure without pinching or shifting.

Available in four standard crown depths — 6.5", 7", 7.5", and 8" — with custom depth sizing available in ¼" increments. Brim lengths come in 2", 2.5", or 3", and you can also request a custom brim length or exact head size (to the ⅛") at no additional charge. A solid cotton lining is chosen from available stock for each cap, ensuring a comfortable finish inside.

Features:

Classic hunter green bandanna print
100% preshrunk cotton fabric
Fire-resistant denim brim for added safety
Comfortable fit under welding hoods
4 standard depth sizes: 6.5", 7", 7.5", 8"
Custom depth available in ¼" increments
Brim lengths: 2", 2.5", or 3" (custom options available)
Custom size measurements to the ⅛"
Solid cotton lining color varies based on stock
Handmade in the USA

The Hunter Bandanna Welding Cap pairs a timeless workwear pattern with HD’s signature quality — built tough for welders who respect tradition and demand performance.

No Compromises
In Quality
100% Satisfaction
Guarantee
Free Shipping
Over $50 for US orders

This page has all the details on Size, Depth, Brim and how to measure for each.

How to Measure

Use the image below as a guide:

HD Welding Hats Size, Depth, Brim diagram

Green line: Size (inches around)
Blue line: Depth (inches, one side only)
Pink line: Brim length (in inches)

Hat Size Measurements

Hat Size	Band Measurement
7	22 ⅛"
7 ⅛	22 ½"
7 ¼	23"
7 ⅜	23 ⅜"
7 ½	23 ¾"
7 ⅝	24"
7 ¾	24 ¼"
7 ⅞	25"

These are the finished measurements of the hat band. Cotton fabrics have a bit of natural stretch that varies slightly between fabrics.

If you’re between sizes, choose the one closest to your actual head measurement.
Custom sizes are available to the nearest ⅛" (for size) and ¼" increments for depth and brim. Add your custom request in the text box on the product page.

Hat Depth Options

At HD Welding Hats, “depth” replaces old terms like high crown or low crown. It simply means how far the cap comes down at your ear — a mix of skull shape and personal preference.

Depth	Description
6"	Shortest depth, measured from top center (TDC) to band edge at ear. Available by request only; not for Pipeliner Fancy caps or styles with sweatbands.
6 ½"	“Short crown.” Usually meets the top edge of the ear.
7"	Mid-depth — our most popular fit. Falls between short and high crown.
7 ½"	“High crown.” Typically covers the top half of the ear.
8"	Longest depth, ideal for sizes 7 ⅝ and larger, or anyone who prefers more coverage.

Everyone’s fit preference is different — there’s no right or wrong choice.

Brim Length Options

Brim Length	Description
2"	Shortest brim. Great for smaller sizes, shorter necks, or minimal obstruction.
2 ½"	Standard brim — a balanced choice that works for most welders.
3"	Longer brim for added coverage of ear and neck, without getting in the way.

Khaki fabric with white and black bandanna pattern featuring paisley and floral details — used for HD Welding Hats Khaki Bandanna Welding Cap.

Chocolate brown welding cap with white bandanna print, handcrafted by HD Welding Hats and made in the USA.

How it works

As easy as 1-2-3

At HD Welding Hats, I offer a unique range of premium welding caps, each crafted to ensure a high-quality fit. The cotton fabrics are sourced in the USA, guaranteeing that every cap you buy reflects Made in America quality and skill.

Recommended for You

Good gear makes all the difference. Here are a few more options built to last.