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  • Side view of the Autumn Gold Welding Cap with jack-o’-lanterns, blue ghosts, and stars on black cotton — handcrafted by HD Welding Hats.

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HD Welding Hats

Khaki Welding Cap

Regular price   $29.99 USD Sale price   $25.99 USD Save $4

If you need a custom measurement for size (nearest 1/8"), depth (nearest 1/4") or brim (nearest 1/4") let me know. Please be specific. If you would like certain color for embroidery fill that in here as well.

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Fit & Feel

Clean, simple, and built to work — the Khaki Welding Cap from HD Welding Hats is a classic choice for welders who prefer no-nonsense durability and a professional look on the job. The solid khaki cotton fabric delivers a straightforward style that pairs well with any gear while keeping comfort at the forefront.

Made from 100% preshrunk cotton, this cap offers a breathable fit and long-lasting wear through long shifts in the shop or field. The fire-resistant denim brim provides structure and reliable protection, and the interior features a soft solid cotton lining chosen from available stock at production time for all-day comfort.

Each HD Welding Hat is Made in the U.S.A., designed and sewn by hand for superior fit and durability. Choose from four standard depth sizes — 6.5", 7", 7.5", and 8" — or go custom in ¼" increments for the perfect fit. Brim lengths are available in 2", 2.5", or 3", or you can request a custom length in ¼" increments at no additional cost. Custom sizing down to the ⅛" is also available to match your exact fit preference.

The Khaki Welding Cap is dependable, comfortable, and made to last — ideal for welders who want a solid, understated look that works as hard as they do.

  • No Compromises
    In Quality
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    Over $50 for US orders

How it works

As easy as 1-2-3

At HD Welding Hats, I offer a unique range of premium welding caps, each crafted to ensure a high-quality fit. The cotton fabrics are sourced in the USA, guaranteeing that every cap you buy reflects Made in America quality and skill.



Solid khaki welding cap with Made in USA tag, shown on black mannequin with HD Welding Hats logo on black background.

Khaki Welding Cap

Regular price   $29.99 Sale price   $25.99

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