HD Welding Hats

Kelly Green Dots Welding Cap

Name: Kelly Green Dots Welding Cap
Brand: HD Welding Hats
SKU: 100125
Price: 24.99 USD
Availability: InStock

~~$29.99 USD~~ $24.99 USD Save $5

Size

Depth

Brim

Custom Measurments, Thread Colors or Liner Choice:

If you need a custom measurement for size (nearest 1/8"), depth (nearest 1/4") or brim (nearest 1/4") let me know. Please be specific. If you would like certain color for embroidery fill that in here as well.

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Fit & Feel

Bright, bold, and built for the grind — the Kelly Green Dots Welding Cap brings a playful edge to serious work. The vivid kelly green fabric is splashed with crisp white polka dots, giving this cap a clean, retro look that stands out in the shop or out in the yard.

Crafted from 100% preshrunk cotton, this cap delivers breathable comfort and rugged durability shift after shift. The brim is made from heavy fire-resistant denim for added protection and shape retention, while the interior is finished with a soft solid cotton lining, chosen from available stock during production.

Every HD Welding Hat is Made in the U.S.A. and available in four standard depth sizes — 6.5", 7", 7.5", and 8" — or fully customized to your specifications in ¼" increments. Choose your preferred brim length (2", 2.5", or 3") or request a custom length in ¼" increments. Custom sizing to the ⅛" ensures a perfect, secure fit with no added cost.

This one’s a shop favorite — tough enough for the sparks, light enough for all-day wear, and guaranteed to show some personality under the hood.

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This page has all the details on Size, Depth, Brim and how to measure for each.

How to Measure

Use the image below as a guide:

HD Welding Hats Size, Depth, Brim diagram

Green line: Size (inches around)
Blue line: Depth (inches, one side only)
Pink line: Brim length (in inches)

Hat Size Measurements

Hat Size	Band Measurement
7	22 ⅛"
7 ⅛	22 ½"
7 ¼	23"
7 ⅜	23 ⅜"
7 ½	23 ¾"
7 ⅝	24"
7 ¾	24 ¼"
7 ⅞	25"

These are the finished measurements of the hat band. Cotton fabrics have a bit of natural stretch that varies slightly between fabrics.

If you’re between sizes, choose the one closest to your actual head measurement.
Custom sizes are available to the nearest ⅛" (for size) and ¼" increments for depth and brim. Add your custom request in the text box on the product page.

Hat Depth Options

At HD Welding Hats, “depth” replaces old terms like high crown or low crown. It simply means how far the cap comes down at your ear — a mix of skull shape and personal preference.

Depth	Description
6"	Shortest depth, measured from top center (TDC) to band edge at ear. Available by request only; not for Pipeliner Fancy caps or styles with sweatbands.
6 ½"	“Short crown.” Usually meets the top edge of the ear.
7"	Mid-depth — our most popular fit. Falls between short and high crown.
7 ½"	“High crown.” Typically covers the top half of the ear.
8"	Longest depth, ideal for sizes 7 ⅝ and larger, or anyone who prefers more coverage.

Everyone’s fit preference is different — there’s no right or wrong choice.

Brim Length Options

Brim Length	Description
2"	Shortest brim. Great for smaller sizes, shorter necks, or minimal obstruction.
2 ½"	Standard brim — a balanced choice that works for most welders.
3"	Longer brim for added coverage of ear and neck, without getting in the way.

How it works

As easy as 1-2-3

At HD Welding Hats, I offer a unique range of premium welding caps, each crafted to ensure a high-quality fit. The cotton fabrics are sourced in the USA, guaranteeing that every cap you buy reflects Made in America quality and skill.

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