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Longer than usual production due to high demand.

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HD Welding Hats

Green Cotton Welding Cap

Custom Made to Order

Delivery in 6+ weeks due to high demand

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$29.99 USD $25.99 USD Save $4

If you need a custom measurement for size (nearest 1/8"), depth (nearest 1/4") or brim (nearest 1/4") let me know. Please be specific. If you would like certain color for embroidery fill that in here as well.

Customize your welding cap with purpose-driven add-ons designed for comfort, durability, and personal style. Choose from premium sweatbands for moisture control, flannel crown lining for added warmth, or embroidery to make it your own. Each option is built into the cap during construction — not added after — so your fit, function, and performance stay dialed in from the first wear to the last shift.

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Fit & Feel

Keep it classic and clean with the Green Cotton Welding Cap — a bold, solid-color hat that combines durable comfort with everyday function. Crafted from 100% preshrunk cotton, this cap is breathable, lightweight, and built for long hours in the shop or under the hood.

Each cap is fully lined with matching green cotton fabric, offering an even feel and professional finish inside and out. The heavy fire-resistant denim brim adds reliable protection against sparks and heat while holding its shape through regular wear and washing.

Every HD Welding Hat is custom-made in the USA with precision craftsmanship and durable stitching. Choose your preferred depth size — 6.5", 7", 7.5", or 8" — and brim length — 2", 2.5", or 3" — or request a custom fit at no additional charge.

Built tough and made to last, the Green Cotton Welding Cap is a staple piece for welders who prefer simple, timeless style and all-day comfort.

Features:

  • 100% preshrunk cotton in vibrant green

  • Matching cotton lining for consistent comfort

  • Heavy FR denim brim for durability and heat protection

  • Depth sizes: 6.5", 7", 7.5", or 8"

  • Brim lengths: 2", 2.5", or 3"

  • Custom size, brim, or depth available at no extra cost

  • Handmade in the USA

A Note About Safety:

HD Welding Hats are handcrafted work caps built for comfort and durability on the job. All medium and dark color caps include a fire-resistant denim brim as standard, and optional upgrades — including Kevlar-stitched bands and brims, cotton sweatbands, and microfiber sweatbands — are available to suit your work environment and preferences.

These caps are not rated or certified Personal Protective Equipment (PPE) and are not a substitute for required safety gear. Always follow your employer's safety requirements and applicable workplace regulations. By purchasing, you acknowledge that HD Welding Hats assumes no liability for injury arising from use of these products in hazardous environments.

  • No Compromises
    In Quality
  • 100% Satisfaction
    Guarantee
  • Free Shipping
    Over $50 for US orders

How it works

As easy as 1-2-3

At HD Welding Hats, I offer a unique range of premium welding caps, each crafted to ensure a high-quality fit. The cotton fabrics are sourced in the USA, guaranteeing that every cap you buy reflects Made in America quality and skill.

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