Skip to content

*Current Order to Ship Time is 6 weeks.*

Order Schedule Update: 06/08/2026

Welcome guest

Please login or register

📦 Free Shipping For All Orders Over $75

Longer than usual production due to high demand.

🛎️ I am currently booked thru
July 10, 2026.

Skip to product information

HD Welding Hats

US Military 2 Welding Cap

Custom Made to Order

Delivery in 6+ weeks due to high demand

0 ( 0  Reviews )
$29.99 USD $23.99 USD

If you need a custom measurement for size (nearest 1/8"), depth (nearest 1/4") or brim (nearest 1/4") let me know. Please be specific. If you would like certain color for embroidery fill that in here as well.

Customize your welding cap with purpose-driven add-ons designed for comfort, durability, and personal style. Choose from premium sweatbands for moisture control, flannel crown lining for added warmth, or embroidery to make it your own. Each option is built into the cap during construction — not added after — so your fit, function, and performance stay dialed in from the first wear to the last shift.

FREE 30 DAY RETURNS

Fit & Feel

Show your pride and honor the heroes who serve with the US Military 2 Welding Cap, a rugged and patriotic design that pays tribute to every branch of the U.S. Armed Forces. The olive-green background showcases vivid red, white, and blue emblems representing the Army, Navy, Air Force, Marines, and Coast Guard, complete with stars, tanks, aircraft, and banners like “Soldier for Life” and “The Few, The Proud.”

Each HD Welding Hat is handcrafted in the USA from 100% preshrunk cotton, delivering the comfort, durability, and quality welders rely on daily. The brim is made from heavy 12–14 oz denim, providing structure and dependable heat protection under your welding hood. Inside, a solid cotton lining (color varies by available stock) ensures breathability and moisture absorption for long wear.

Available in:

  • Depths: 6.5", 7", 7.5", and 8"

  • Brim lengths: 2", 2.5", or 3"

  • Custom options: brim (¼" increments), depth (¼" increments), and size (⅛" increments)

Each HD Welding Hat is made to order, with no additional charge for custom sizing. The US Military 2 Welding Cap combines all-American pride with the durability and craftsmanship HD Welding Hats is known for — made for those who work hard and stand tall.

This product is not officially licensed or endorsed by any branch of the United States Armed Forces. It is made from purchased fabric featuring military-themed designs and handcrafted by HD Welding Hats in the USA.



A Note About Safety:

HD Welding Hats are handcrafted work caps built for comfort and durability on the job. All medium and dark color caps include a fire-resistant denim brim as standard, and optional upgrades — including Kevlar-stitched bands and brims, cotton sweatbands, and microfiber sweatbands — are available to suit your work environment and preferences.

These caps are not rated or certified Personal Protective Equipment (PPE) and are not a substitute for required safety gear. Always follow your employer's safety requirements and applicable workplace regulations. By purchasing, you acknowledge that HD Welding Hats assumes no liability for injury arising from use of these products in hazardous environments.

  • No Compromises
    In Quality
  • 100% Satisfaction
    Guarantee
  • Free Shipping
    Over $75 for US orders

Build Your Perfect Fit

Choose the size and fit that works best for you.

Exact Size

You can choose from the standard sizes or have the exact size you need for every welding cap we sell, right on the webpage - no extra email messages.

Custom Depth

There are 4 Standard depth options. If those aren't the right fit you can request and custom depth to the nearest 1/4" right on the webpage.

Brim Options

Choose 2", 2.5" or 3" brim length or use the Custom Measurement box for your custom measurmemnt to the nearest 1/4".

Made to Order

All of the welding caps are made to your specific needs. No caps are sitting on a shelf waiting to be sold.

Pre-washed Fabrics

Every cotton fabric and the cotton sweatbands are pre-washed before cutting to reduce shrinking of your new welding caps in the laundry.

Made in the USA

Your new welding cap are made and ship from the same place - Oregon.

FR Denim Brim

All medium and dark colored welding caps have the FR Denim in the brim for reinforcement and flexibility. Light color caps will have 100% cotton canvas for reinforcement and flexibility.

Sweatband Options

If you need moisture control I offer cotton sweatbands or microfiber sewn into the band for comfortable wear.

Embroidery

Customize your welding cap with embroidery to make it truly your one of a kind.

Kevlar Thread

Upgrade to Kevlar thread for maximum strength and heat resistance where it matters most.

Flannel Lining

For extra warm and comfort for those cold days.

Quality You Can Count On

Every welding cap is carefully crafted with premium materials and attention to detail built into every stitch.

EU Personalized & Custom Orders

Items customized with embroidery (such as names or custom text) are exempt from the EU right of withdrawal and cannot be returned or cancelled once production has begun. Please double-check your customization details before placing your order.

How it works

As easy as 1-2-3

At HD Welding Hats, I offer a unique range of premium welding caps, each crafted to ensure a high-quality fit. The cotton fabrics are sourced in the USA, guaranteeing that every cap you buy reflects Made in America quality and skill.

Recommended for You

Good gear makes all the difference. Here are a few more options built to last.

Your Cart

Free USPS Ground Advantage Shipping for $75+ purchase

Join the 10,000+ customers who have trusted HD Welding Hats to for great welding caps!

Your Cart is empty
Let's fix that

Search our store

Your Wishlist