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*Current Order to Ship Time is 6 weeks.*

Order Schedule Update: 03/29/2026

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Longer than usual production due to high demand.

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HD Welding Hats

Western Boots Welding Cap

Custom Made to Order

Delivery in 6+ weeks due to high demand

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$29.99 USD $24.99 USD Save $5

If you need a custom measurement for size (nearest 1/8"), depth (nearest 1/4") or brim (nearest 1/4") let me know. Please be specific. If you would like certain color for embroidery fill that in here as well.

Customize your welding cap with purpose-driven add-ons designed for comfort, durability, and personal style. Choose from premium sweatbands for moisture control, flannel crown lining for added warmth, or embroidery to make it your own. Each option is built into the cap during construction — not added after — so your fit, function, and performance stay dialed in from the first wear to the last shift.

FREE 30 DAY RETURNS

Fit & Feel

The Western Boots Welding Cap tips its hat to classic cowboy style with a rugged, down-home edge. Featuring a tan and cream background covered in golden and brown cowboy boots, this cap brings a touch of Western tradition to the shop floor. Whether you’re welding in the field or working in the bay, it’s a design that celebrates craftsmanship, grit, and American heritage.

Each HD Welding Hat is handcrafted in the USA from 100% preshrunk cotton, built for breathability and durability in tough conditions. The brim is made from heavy 12–14 oz denim, offering dependable protection and structure under your welding hood. Inside, a solid cotton lining (color varies with stock) ensures comfort, moisture control, and a secure fit all day long.

Available in:

  • Depths: 6.5", 7", 7.5", or 8"

  • Brim lengths: 2", 2.5", or 3"

  • Custom options: brim (¼" increments), depth (¼" increments), and size (⅛" increments)

Each cap is made to order with no extra charge for custom sizing. The Western Boots Welding Cap blends cowboy grit with shop-floor toughness — perfect for welders who take pride in their work and their roots.

A Note About Safety:

HD Welding Hats are handcrafted work caps built for comfort and durability on the job. All medium and dark color caps include a fire-resistant denim brim as standard, and optional upgrades — including Kevlar-stitched bands and brims, cotton sweatbands, and microfiber sweatbands — are available to suit your work environment and preferences.

These caps are not rated or certified Personal Protective Equipment (PPE) and are not a substitute for required safety gear. Always follow your employer's safety requirements and applicable workplace regulations. By purchasing, you acknowledge that HD Welding Hats assumes no liability for injury arising from use of these products in hazardous environments.

  • No Compromises
    In Quality
  • 100% Satisfaction
    Guarantee
  • Free Shipping
    Over $50 for US orders

How it works

As easy as 1-2-3

At HD Welding Hats, I offer a unique range of premium welding caps, each crafted to ensure a high-quality fit. The cotton fabrics are sourced in the USA, guaranteeing that every cap you buy reflects Made in America quality and skill.

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