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HD Welding Hats

Tiny Stars Welding Hat

Custom Made to Order

Delivery in 6+ weeks due to high demand

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Regular price   $29.99 USD Sale price   $24.99 USD Save $5

If you need a custom measurement for size (nearest 1/8"), depth (nearest 1/4") or brim (nearest 1/4") let me know. Please be specific. If you would like certain color for embroidery fill that in here as well.


Customize your welding cap with purpose-driven add-ons designed for comfort, durability, and personal style. Choose from premium sweatbands for moisture control, flannel crown lining for added warmth, or embroidery to make it your own. Each option is built into the cap during construction — not added after — so your fit, function, and performance stay dialed in from the first wear to the last shift.

FREE 30 DAY RETURNS

Fit & Feel

The Tiny Stars Welding Cap brings subtle character and reliable comfort to your everyday work gear. This handcrafted cap features a deep green background with a delicate scattering of small yellow stars — a classic, understated print that adds just enough style while keeping things professional under your welding hood.

Each cap is handmade in the USA from 100% preshrunk cotton, ensuring breathable comfort, durability, and a perfect fit that won’t shrink or lose shape over time. The brim is made from heavy 12–14 oz denim, offering structure and flame resistance for dependable daily protection. Inside, a solid cotton lining (color varies depending on stock) helps absorb sweat and keep you cool during long hours on the job.

Available in your choice of:

  • Four standard crown depths: 6.5", 7", 7.5", and 8"

  • Three standard brim lengths: 2", 2.5", or 3"

  • Custom options: brim lengths (¼" increments), depth (¼" increments), and size (⅛" increments)

Every HD Welding Hat is made to order with no extra charge for custom sizing — because a great cap should fit you perfectly.

The Tiny Stars Welding Cap combines everyday function with a hint of timeless style — built tough, built comfortable, and built to last.



A Note About Safety:

HD Welding Hats are handcrafted work caps built for comfort and durability on the job. All medium and dark color caps include a fire-resistant denim brim as standard, and optional upgrades — including Kevlar-stitched bands and brims, cotton sweatbands, and microfiber sweatbands — are available to suit your work environment and preferences.

These caps are not rated or certified Personal Protective Equipment (PPE) and are not a substitute for required safety gear. Always follow your employer's safety requirements and applicable workplace regulations. By purchasing, you acknowledge that HD Welding Hats assumes no liability for injury arising from use of these products in hazardous environments.

  • No Compromises
    In Quality
  • 100% Satisfaction
    Guarantee
  • Free Shipping
    Over $50 for US orders

How it works

As easy as 1-2-3

At HD Welding Hats, I offer a unique range of premium welding caps, each crafted to ensure a high-quality fit. The cotton fabrics are sourced in the USA, guaranteeing that every cap you buy reflects Made in America quality and skill.



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