HD Welding Hats

Silhouette US Flag Welding Cap – Custom Made USA

Name: Silhouette US Flag Welding Cap – Custom Made USA
Brand: HD Welding Hats
SKU: 100362
Price: 23.99 USD
Availability: InStock

~~$29.99 USD~~ $23.99 USD Save $6

Size

Depth

Brim

Custom Measurments, Thread Colors or Liner Choice:

If you need a custom measurement for size (nearest 1/8"), depth (nearest 1/4") or brim (nearest 1/4") let me know. Please be specific. If you would like certain color for embroidery fill that in here as well.

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Fit & Feel

Show your pride in American craftsmanship with the Silhouette US Flag Welding Cap — a custom-made hat that blends patriotic style with professional durability.

Each cap is handcrafted in the USA from 100% preshrunk cotton, providing breathable comfort and a dependable fit under your welding hood. Customers choose their preferred solid cotton fabric color from available in-stock options, along with a black or white heat transfer vinyl for the flag design featured on the brim. Every piece is then made to order, ensuring a cap as unique as the welder wearing it.

The brim is made from heavy fire-resistant denim, offering reliable protection and structure. Inside, a soft solid cotton lining enhances comfort and sweat absorption during long work hours.

Available in four standard depth sizes — 6.5", 7", 7.5", and 8" — and three brim lengths — 2", 2.5", or 3".
All HD Welding Hats include free custom options:

Brim length adjustable in ¼" increments
Depth adjustable in ¼" increments
Size adjustable in ⅛" increments

Whether you want a clean khaki look or a bold black-on-black design, the Silhouette US Flag Welding Cap stands as a tribute to hard work, independence, and American grit.

No Compromises
In Quality
100% Satisfaction
Guarantee
Free Shipping
Over $50 for US orders

This page has all the details on Size, Depth, Brim and how to measure for each.

How to Measure

Use the image below as a guide:

HD Welding Hats Size, Depth, Brim diagram

Green line: Size (inches around)
Blue line: Depth (inches, one side only)
Pink line: Brim length (in inches)

Hat Size Measurements

Hat Size	Band Measurement
7	22 ⅛"
7 ⅛	22 ½"
7 ¼	23"
7 ⅜	23 ⅜"
7 ½	23 ¾"
7 ⅝	24"
7 ¾	24 ¼"
7 ⅞	25"

These are the finished measurements of the hat band. Cotton fabrics have a bit of natural stretch that varies slightly between fabrics.

If you’re between sizes, choose the one closest to your actual head measurement.
Custom sizes are available to the nearest ⅛" (for size) and ¼" increments for depth and brim. Add your custom request in the text box on the product page.

Hat Depth Options

At HD Welding Hats, “depth” replaces old terms like high crown or low crown. It simply means how far the cap comes down at your ear — a mix of skull shape and personal preference.

Depth	Description
6"	Shortest depth, measured from top center (TDC) to band edge at ear. Available by request only; not for Pipeliner Fancy caps or styles with sweatbands.
6 ½"	“Short crown.” Usually meets the top edge of the ear.
7"	Mid-depth — our most popular fit. Falls between short and high crown.
7 ½"	“High crown.” Typically covers the top half of the ear.
8"	Longest depth, ideal for sizes 7 ⅝ and larger, or anyone who prefers more coverage.

Everyone’s fit preference is different — there’s no right or wrong choice.

Brim Length Options

Brim Length	Description
2"	Shortest brim. Great for smaller sizes, shorter necks, or minimal obstruction.
2 ½"	Standard brim — a balanced choice that works for most welders.
3"	Longer brim for added coverage of ear and neck, without getting in the way.

HD Welding Hats Skeleton Finger Welding Cap – blue cotton with white skeletal hand design, handmade in the USA with FR denim brim, custom fabric options.

HD Welding Hats Shark Welding Cap – green ocean camouflage cotton fabric with shark silhouettes, handmade in the USA with FR denim brim.

How it works

As easy as 1-2-3

At HD Welding Hats, I offer a unique range of premium welding caps, each crafted to ensure a high-quality fit. The cotton fabrics are sourced in the USA, guaranteeing that every cap you buy reflects Made in America quality and skill.

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