Name: Dracula Welding Hat | Halloween Work Cap
Brand: HD Welding Hats
Price: 23.99 USD
Availability: InStock

This page has all the details on Size, Depth, Brim and how to measure for each.

How to Measure

Use the image below as a guide:

HD Welding Hats Size, Depth, Brim diagram

Green line: Size (inches around)
Blue line: Depth (inches, one side only)
Pink line: Brim length (in inches)

Hat Size Measurements

Hat Size	Band Measurement
7	22 ⅛"
7 ⅛	22 ½"
7 ¼	23"
7 ⅜	23 ⅜"
7 ½	23 ¾"
7 ⅝	24"
7 ¾	24 ¼"
7 ⅞	25"

These are the finished measurements of the hat band. Cotton fabrics have a bit of natural stretch that varies slightly between fabrics.

If you’re between sizes, choose the one closest to your actual head measurement.
Custom sizes are available to the nearest ⅛" (for size) and ¼" increments for depth and brim. Add your custom request in the text box on the product page.

Hat Depth Options

At HD Welding Hats, “depth” replaces old terms like high crown or low crown. It simply means how far the cap comes down at your ear — a mix of skull shape and personal preference.

Depth	Description
6"	Shortest depth, measured from top center (TDC) to band edge at ear. Available by request only; not for Pipeliner Fancy caps or styles with sweatbands.
6 ½"	“Short crown.” Usually meets the top edge of the ear.
7"	Mid-depth — our most popular fit. Falls between short and high crown.
7 ½"	“High crown.” Typically covers the top half of the ear.
8"	Longest depth, ideal for sizes 7 ⅝ and larger, or anyone who prefers more coverage.

Everyone’s fit preference is different — there’s no right or wrong choice.

Brim Length Options

Brim Length	Description
2"	Shortest brim. Great for smaller sizes, shorter necks, or minimal obstruction.
2 ½"	Standard brim — a balanced choice that works for most welders.
3"	Longer brim for added coverage of ear and neck, without getting in the way.

Oogie Jack Welding Cap featuring jack-o’-lantern print on purple cotton, handmade in the USA by HD Welding Hats with FR denim brim.

Wicked Witch Welding Cap – lime green cotton fabric with black witch and bat silhouettes, handcrafted by HD Welding Hats with denim brim.

Build Your Perfect Fit

Choose the size and fit that works best for you.

Exact Size

You can choose from the standard sizes or have the exact size you need for every welding cap we sell, right on the webpage - no extra email messages.

Custom Depth

There are 4 Standard depth options. If those aren't the right fit you can request and custom depth to the nearest 1/4" right on the webpage.

Brim Options

Choose 2", 2.5" or 3" brim length or use the Custom Measurement box for your custom measurmemnt to the nearest 1/4".

Made to Order

All of the welding caps are made to your specific needs. No caps are sitting on a shelf waiting to be sold.

Pre-washed Fabrics

Every cotton fabric and the cotton sweatbands are pre-washed before cutting to reduce shrinking of your new welding caps in the laundry.

Made in the USA

Your new welding cap are made and ship from the same place - Oregon.

FR Denim Brim

All medium and dark colored welding caps have the FR Denim in the brim for reinforcement and flexibility. Light color caps will have 100% cotton canvas for reinforcement and flexibility.

Sweatband Options

If you need moisture control I offer cotton sweatbands or microfiber sewn into the band for comfortable wear.

Embroidery

Customize your welding cap with embroidery to make it truly your one of a kind.

Kevlar Thread

Upgrade to Kevlar thread for maximum strength and heat resistance where it matters most.

Flannel Lining

For extra warm and comfort for those cold days.

Quality You Can Count On

Every welding cap is carefully crafted with premium materials and attention to detail built into every stitch.

EU Personalized & Custom Orders

Items customized with embroidery (such as names or custom text) are exempt from the EU right of withdrawal and cannot be returned or cancelled once production has begun. Please double-check your customization details before placing your order.

How it works

As easy as 1-2-3

At HD Welding Hats, I offer a unique range of premium welding caps, each crafted to ensure a high-quality fit. The cotton fabrics are sourced in the USA, guaranteeing that every cap you buy reflects Made in America quality and skill.

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Welcome guest

Dracula Welding Hat | Halloween Work Cap

Custom Made to Order

Size: 7 - 22 1/8"

Depth: 6.5"

Brim: 2"

Fit & Feel

A Note About Safety: