HD Welding Hats

Rust Bandanna Welding Cap

Name: Rust Bandanna Welding Cap
Brand: HD Welding Hats
Price: 24.99 USD
Availability: InStock

~~$29.99 USD~~ $24.99 USD Save $5

Size

Depth

Brim

Custom Measurments, Thread Colors or Liner Choice:

If you need a custom measurement for size (nearest 1/8"), depth (nearest 1/4") or brim (nearest 1/4") let me know. Please be specific. If you would like certain color for embroidery fill that in here as well.

FREE 30 DAY RETURNS

Fit & Feel

The Rust Bandanna Welding Cap brings rugged western charm and reliable comfort to every job site. With its rich rust-red brown color and classic white bandanna pattern, this cap has that old-school tradesman look while delivering HD Welding Hats’ unmatched durability and fit.

Each cap is handcrafted in the USA from 100% preshrunk cotton, making it breathable, tough, and comfortable under your welding hood. The brim is built with heavy fire-resistant denim, providing extra structure and dependable spark protection. The solid cotton lining—chosen from available in-stock fabrics—adds comfort and reinforces wear resistance for long-term use.

Available in four standard depth sizes — 6.5", 7", 7.5", and 8" — and three brim lengths — 2", 2.5", or 3". Free customizations include:

Brim length in ¼" increments
Depth in ¼" increments
Size in ⅛" increments

The Rust Bandanna Welding Cap is built for hardworking welders who appreciate quality gear with timeless character—designed for all-day wear, shift after shift.

No Compromises
In Quality
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Guarantee
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Over $50 for US orders

This page has all the details on Size, Depth, Brim and how to measure for each.

How to Measure

Use the image below as a guide:

HD Welding Hats Size, Depth, Brim diagram

Green line: Size (inches around)
Blue line: Depth (inches, one side only)
Pink line: Brim length (in inches)

Hat Size Measurements

Hat Size	Band Measurement
7	22 ⅛"
7 ⅛	22 ½"
7 ¼	23"
7 ⅜	23 ⅜"
7 ½	23 ¾"
7 ⅝	24"
7 ¾	24 ¼"
7 ⅞	25"

These are the finished measurements of the hat band. Cotton fabrics have a bit of natural stretch that varies slightly between fabrics.

If you’re between sizes, choose the one closest to your actual head measurement.
Custom sizes are available to the nearest ⅛" (for size) and ¼" increments for depth and brim. Add your custom request in the text box on the product page.

Hat Depth Options

At HD Welding Hats, “depth” replaces old terms like high crown or low crown. It simply means how far the cap comes down at your ear — a mix of skull shape and personal preference.

Depth	Description
6"	Shortest depth, measured from top center (TDC) to band edge at ear. Available by request only; not for Pipeliner Fancy caps or styles with sweatbands.
6 ½"	“Short crown.” Usually meets the top edge of the ear.
7"	Mid-depth — our most popular fit. Falls between short and high crown.
7 ½"	“High crown.” Typically covers the top half of the ear.
8"	Longest depth, ideal for sizes 7 ⅝ and larger, or anyone who prefers more coverage.

Everyone’s fit preference is different — there’s no right or wrong choice.

Brim Length Options

Brim Length	Description
2"	Shortest brim. Great for smaller sizes, shorter necks, or minimal obstruction.
2 ½"	Standard brim — a balanced choice that works for most welders.
3"	Longer brim for added coverage of ear and neck, without getting in the way.

Yellow Bandanna Welding Cap – bright yellow cotton fabric with paisley bandanna print, handcrafted by HD Welding Hats with denim brim and cotton lining.

Side view of the Black Bandanna Welding Cap featuring a white paisley print on black cotton fabric — handcrafted by HD Welding Hats.

How it works

As easy as 1-2-3

At HD Welding Hats, I offer a unique range of premium welding caps, each crafted to ensure a high-quality fit. The cotton fabrics are sourced in the USA, guaranteeing that every cap you buy reflects Made in America quality and skill.

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