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HD Welding Hats

Spiral Fire Welding Cap

Name: Spiral Fire Welding Cap
Brand: HD Welding Hats
Price: 24.99 USD
Availability: InStock

🔥 BOGO Sale: Buy any $24.99 cap, get this one 50% off. Discount applies automatically at checkout.

~~$29.99 USD~~ $24.99 USD Save $5

Size

Depth

Brim

Custom Measurments, Thread Colors or Liner Choice:

If you need a custom measurement for size (nearest 1/8"), depth (nearest 1/4") or brim (nearest 1/4") let me know. Please be specific. If you would like certain color for embroidery fill that in here as well.

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Fit & Feel

Turn up the heat with the Spiral Fire Welding Cap, a blazing design that radiates energy, motion, and style. Swirling flames in vivid orange, yellow, and red ignite across a deep black background — a look made for welders who bring intensity and passion to every job.

Every HD Welding Hat is handcrafted in the USA using 100% preshrunk cotton, offering breathable comfort and dependable durability. The brim is made from heavy fire-resistant denim, providing sturdy structure and protection under your welding hood. The cotton lining (solid color chosen based on available stock) adds comfort and moisture control, keeping you cool throughout long shifts.

Available in four standard depth sizes — 6.5", 7", 7.5", and 8" — and three brim lengths — 2", 2.5", or 3".
Each HD Welding Hat includes free custom options:

Brim length adjustable in ¼" increments
Depth adjustable in ¼" increments
Size adjustable in ⅛" increments

The Spiral Fire Welding Cap is more than head protection — it’s a bold statement of craftsmanship, grit, and individuality.

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This page has all the details on Size, Depth, Brim and how to measure for each.

How to Measure

Use the image below as a guide:

HD Welding Hats Size, Depth, Brim diagram

Green line: Size (inches around)
Blue line: Depth (inches, one side only)
Pink line: Brim length (in inches)

Hat Size Measurements

Hat Size	Band Measurement
7	22 ⅛"
7 ⅛	22 ½"
7 ¼	23"
7 ⅜	23 ⅜"
7 ½	23 ¾"
7 ⅝	24"
7 ¾	24 ¼"
7 ⅞	25"

These are the finished measurements of the hat band. Cotton fabrics have a bit of natural stretch that varies slightly between fabrics.

If you’re between sizes, choose the one closest to your actual head measurement.
Custom sizes are available to the nearest ⅛" (for size) and ¼" increments for depth and brim. Add your custom request in the text box on the product page.

Hat Depth Options

At HD Welding Hats, “depth” replaces old terms like high crown or low crown. It simply means how far the cap comes down at your ear — a mix of skull shape and personal preference.

Depth	Description
6"	Shortest depth, measured from top center (TDC) to band edge at ear. Available by request only; not for Pipeliner Fancy caps or styles with sweatbands.
6 ½"	“Short crown.” Usually meets the top edge of the ear.
7"	Mid-depth — our most popular fit. Falls between short and high crown.
7 ½"	“High crown.” Typically covers the top half of the ear.
8"	Longest depth, ideal for sizes 7 ⅝ and larger, or anyone who prefers more coverage.

Everyone’s fit preference is different — there’s no right or wrong choice.

Brim Length Options

Brim Length	Description
2"	Shortest brim. Great for smaller sizes, shorter necks, or minimal obstruction.
2 ½"	Standard brim — a balanced choice that works for most welders.
3"	Longer brim for added coverage of ear and neck, without getting in the way.

HD Welding Hats Pink Dots Welding Cap – bright pink cotton cap with white polka dots, handmade in the USA.

How it works

As easy as 1-2-3

At HD Welding Hats, I offer a unique range of premium welding caps, each crafted to ensure a high-quality fit. The cotton fabrics are sourced in the USA, guaranteeing that every cap you buy reflects Made in America quality and skill.

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