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HD Welding Hats

Smiley Faces Welding Hat

Name: Smiley Faces Welding Hat
Brand: HD Welding Hats
Price: 24.99 USD
Availability: InStock

🔥 BOGO Sale: Buy any $24.99 cap, get this one 50% off. Discount applies automatically at checkout.

~~$29.99 USD~~ $24.99 USD Save $5

Size

Depth

Brim

Custom Measurments, Thread Colors or Liner Choice:

If you need a custom measurement for size (nearest 1/8"), depth (nearest 1/4") or brim (nearest 1/4") let me know. Please be specific. If you would like certain color for embroidery fill that in here as well.

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Fit & Feel

Bring some good vibes to your workday with the Smiley Face Welding Cap, a bold mix of color, comfort, and personality. Covered in bright neon smiley faces on a black background, this cap is for welders who take their craft seriously—but know how to keep things lighthearted.

Each HD Welding Hat is handmade in the USA from 100% preshrunk cotton for breathable comfort and long-lasting durability. The brim is made from heavy fire-resistant denim for structure and safety, while the interior features a soft cotton lining that helps wick moisture during long hours under the hood.

Available in four standard depth sizes — 6.5", 7", 7.5" — and three brim lengths — 2", 2.5", or 3".
Every HD Welding Hat is fully customizable at no extra charge:

Brim length adjustable in ¼" increments
Depth adjustable in ¼" increments
Size adjustable in ⅛" increments

The Smiley Face Welding Cap combines classic HD craftsmanship with a pop of attitude—proof that a good welding cap can work hard and still make you smile.

This cap is not available in 8" depth

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This page has all the details on Size, Depth, Brim and how to measure for each.

How to Measure

Use the image below as a guide:

HD Welding Hats Size, Depth, Brim diagram

Green line: Size (inches around)
Blue line: Depth (inches, one side only)
Pink line: Brim length (in inches)

Hat Size Measurements

Hat Size	Band Measurement
7	22 ⅛"
7 ⅛	22 ½"
7 ¼	23"
7 ⅜	23 ⅜"
7 ½	23 ¾"
7 ⅝	24"
7 ¾	24 ¼"
7 ⅞	25"

These are the finished measurements of the hat band. Cotton fabrics have a bit of natural stretch that varies slightly between fabrics.

If you’re between sizes, choose the one closest to your actual head measurement.
Custom sizes are available to the nearest ⅛" (for size) and ¼" increments for depth and brim. Add your custom request in the text box on the product page.

Hat Depth Options

At HD Welding Hats, “depth” replaces old terms like high crown or low crown. It simply means how far the cap comes down at your ear — a mix of skull shape and personal preference.

Depth	Description
6"	Shortest depth, measured from top center (TDC) to band edge at ear. Available by request only; not for Pipeliner Fancy caps or styles with sweatbands.
6 ½"	“Short crown.” Usually meets the top edge of the ear.
7"	Mid-depth — our most popular fit. Falls between short and high crown.
7 ½"	“High crown.” Typically covers the top half of the ear.
8"	Longest depth, ideal for sizes 7 ⅝ and larger, or anyone who prefers more coverage.

Everyone’s fit preference is different — there’s no right or wrong choice.

Brim Length Options

Brim Length	Description
2"	Shortest brim. Great for smaller sizes, shorter necks, or minimal obstruction.
2 ½"	Standard brim — a balanced choice that works for most welders.
3"	Longer brim for added coverage of ear and neck, without getting in the way.

HD Welding Hats Peppermint Lollypop Welding Cap – red lollipop print on black background, handmade in the USA.

How it works

As easy as 1-2-3

At HD Welding Hats, I offer a unique range of premium welding caps, each crafted to ensure a high-quality fit. The cotton fabrics are sourced in the USA, guaranteeing that every cap you buy reflects Made in America quality and skill.

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