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HD Welding Hats

Sailing Welding Cap – Nautical Blue with Sailboats

Name: Sailing Welding Cap – Nautical Blue with Sailboats
Brand: HD Welding Hats
Price: 24.99 USD
Availability: InStock

🔥 BOGO Sale: Buy any $24.99 cap, get this one 50% off. Discount applies automatically at checkout.

~~$29.99 USD~~ $24.99 USD Save $5

Size

Depth

Brim

Custom Measurments, Thread Colors or Liner Choice:

If you need a custom measurement for size (nearest 1/8"), depth (nearest 1/4") or brim (nearest 1/4") let me know. Please be specific. If you would like certain color for embroidery fill that in here as well.

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Fit & Feel

The Sailing Welding Cap captures the freedom of open water and the spirit of adventure in a fun, colorful design. Featuring bright sailboats on a sky-blue background, this cap brings a splash of nautical charm to your everyday work gear — perfect for welders who love life both on land and at sea.

Expertly handcrafted in the USA, each cap is made from 100% preshrunk cotton for comfort, durability, and breathability under your welding hood. The brim is constructed from heavy fire-resistant denim, providing reliable structure and spark protection. The solid cotton lining is selected from in-stock coordinating colors, adding softness and sweat absorption for all-day wear.

Available in four standard depth sizes — 6.5", 7", 7.5" — and three brim lengths — 2", 2.5", or 3".
Custom options are always free:

Brim length in ¼" increments
Depth in ¼" increments
Size in ⅛" increments

The Sailing Welding Cap blends craftsmanship and creativity — a comfortable, protective cap that shows off your laid-back, ocean-loving personality while you get the job done right.

This welding cap is not available in 8" depth

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This page has all the details on Size, Depth, Brim and how to measure for each.

How to Measure

Use the image below as a guide:

HD Welding Hats Size, Depth, Brim diagram

Green line: Size (inches around)
Blue line: Depth (inches, one side only)
Pink line: Brim length (in inches)

Hat Size Measurements

Hat Size	Band Measurement
7	22 ⅛"
7 ⅛	22 ½"
7 ¼	23"
7 ⅜	23 ⅜"
7 ½	23 ¾"
7 ⅝	24"
7 ¾	24 ¼"
7 ⅞	25"

These are the finished measurements of the hat band. Cotton fabrics have a bit of natural stretch that varies slightly between fabrics.

If you’re between sizes, choose the one closest to your actual head measurement.
Custom sizes are available to the nearest ⅛" (for size) and ¼" increments for depth and brim. Add your custom request in the text box on the product page.

Hat Depth Options

At HD Welding Hats, “depth” replaces old terms like high crown or low crown. It simply means how far the cap comes down at your ear — a mix of skull shape and personal preference.

Depth	Description
6"	Shortest depth, measured from top center (TDC) to band edge at ear. Available by request only; not for Pipeliner Fancy caps or styles with sweatbands.
6 ½"	“Short crown.” Usually meets the top edge of the ear.
7"	Mid-depth — our most popular fit. Falls between short and high crown.
7 ½"	“High crown.” Typically covers the top half of the ear.
8"	Longest depth, ideal for sizes 7 ⅝ and larger, or anyone who prefers more coverage.

Everyone’s fit preference is different — there’s no right or wrong choice.

Brim Length Options

Brim Length	Description
2"	Shortest brim. Great for smaller sizes, shorter necks, or minimal obstruction.
2 ½"	Standard brim — a balanced choice that works for most welders.
3"	Longer brim for added coverage of ear and neck, without getting in the way.

Victorian Heart Welding Cap – teal cotton fabric with gold and burgundy heart motifs in a vintage pattern, handcrafted by HD Welding Hats.

Green Damask Welding Hat fabric featuring maroon damask floral pattern on green cotton, handcrafted by HD Welding Hats with FR denim brim, Made in USA.

How it works

As easy as 1-2-3

At HD Welding Hats, I offer a unique range of premium welding caps, each crafted to ensure a high-quality fit. The cotton fabrics are sourced in the USA, guaranteeing that every cap you buy reflects Made in America quality and skill.

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