Build Your Perfect Fit
Choose the size and fit that works best for you.
Exact Size
You can choose from the standard sizes or have the exact size you need for this welding cap right on this page just use the Custom Measurements, Thread Colors or Liner Color Choice text box.
Custom Depth
There are 4 Standard depth options. If those aren't the right fit you can request and custom depth to the nearest 1/4" right on this webpage - Use the 'Custom Measurements' text box above.
Brim Options
Choose 2", 2.5" or 3" brim length or use the Custom Measurement box for your custom measurmemnt to the nearest 1/4".
Made to Order
Your new welding cap will be custom made to your order.
FR Denim Brim
All medium and dark colored welding caps have the FR Denim in the brim for reinforcement and flexibility. Light color caps will have 100% cotton canvas for reinforcement and flexibility.
Pre-washed Fabrics
Every cotton fabric and the cotton sweatbands are pre-washed before cutting to reduce shrinking of your new welding caps in the laundry.
Made in the USA
Your new welding cap are made and ship from the same place - Oregon.
Sweatband Options
If you need moisture control I offer cotton sweatbands or microfiber sewn into the band for comfortable wear.
Embroidery
Customize your welding cap with embroidery to make it truly your one of a kind.
Kevlar Thread
Upgrade to Kevlar thread for maximum strength and heat resistance where it matters most.
Flannel Lining
For extra warm and comfort for those cold days.
Quality You Can Count On
Every welding cap is carefully crafted with premium materials and attention to detail built into every stitch.
How it works
As easy as 1-2-3
At HD Welding Hats, I offer a unique range of premium welding caps, each crafted to ensure a high-quality fit. The cotton fabrics are sourced in the USA, guaranteeing that every cap you buy reflects Made in America quality and skill.
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Frequently Asked Questions
×Hat SizeBand Measurement
7 - 22 ⅛"
7 ⅛ - 22 ½"
7 ¼ - 23"
7 ⅜ - 23 ⅜
"7 ½ - 23 ¾"
7 ⅝ - 24"
7 ¾ - 24 ¼"
7 ⅞ - 25"
These are the finished measurements of the hat band. Cotton fabrics have a bit of natural stretch that varies slightly between fabrics.
If you’re between sizes, choose the one closest to your actual head measurement.
If you have a cap that fits, you can measure it, or following the instructions on this page -
6"Shortest depth, measured from top center (TDC) to band edge at ear. Available by request only; not for Pipeliner Fancy caps or styles with sweatbands,
6 ½"“Short crown.” Usually meets the top edge of the ear.
7"Mid-depth — our most popular fit. Falls between short and high crown.
7 ½"“High crown.” Typically covers the top half of the ear.
8"Longest depth, ideal for sizes 7 ⅝ and larger, or anyone who prefers more coverage.
Everyone’s fit preference is different — there’s no right or wrong choice.
Brim Length is a personal preference. The measurement is from the edge of the band to the edge of the brim at the middle point. You can view more details on this page:
2" - Shortest brim. Great for smaller sizes, shorter necks, or minimal obstruction.
2 ½" - Standard brim — a balanced choice that works for most welders.
3" - Longer brim for added coverage of ear and neck, without getting in the way.
Contact me. I can send you a prepaid label via email. Repackage the cap, print the label. Affix to package and send it to me. I'll remake it and send it back to you asap.
Yes! After you order I'll send various email messages from Order Received to Order in Production to keep you up to date. When your package is ready for USPS you will recieve tracking info.
