Skip to content

Welcome guest

Please login or register
Skip to product information

HD Welding Hats

US Navy 1 Welding Cap

Custom Made to Order

Delivery in 6+ weeks due to high demand

5.00 ( 1  Reviews )
Regular price   $29.99 USD Sale price   $23.99 USD Save $6

If you need a custom measurement for size (nearest 1/8"), depth (nearest 1/4") or brim (nearest 1/4") let me know. Please be specific. If you would like certain color for embroidery fill that in here as well.


Customize your welding cap with purpose-driven add-ons designed for comfort, durability, and personal style. Choose from premium sweatbands for moisture control, flannel crown lining for added warmth, or embroidery to make it your own. Each option is built into the cap during construction — not added after — so your fit, function, and performance stay dialed in from the first wear to the last shift.

FREE 30 DAY RETURNS

Fit & Feel

Show your pride in American craftsmanship and the spirit of service with the US Navy 1 Welding Cap — a bold tribute to the men and women of the United States Navy. The deep navy-blue fabric features patriotic red, white, and blue graphics including anchors, ships, stars, and the word USA in a striking all-over pattern that captures the essence of honor and duty.

Each cap is handcrafted in the USA using 100% preshrunk cotton for superior comfort and durability. The brim is made from heavy 12–14 oz denim, offering reliable protection and structure under your welding hood. Inside, a solid cotton lining (color varies depending on available stock) ensures breathability and comfort during long hours on the job.

Available in:

  • Depths: 6.5", 7", 7.5", and 8"

  • Brim lengths: 2", 2.5", or 3"

  • Custom options: brim (¼" increments), depth (¼" increments), and size (⅛" increments)

Every HD Welding Hat is made to order, with no additional charge for custom sizing. The US Navy 1 Welding Cap delivers dependable protection, a perfect fit, and a proud nod to America’s naval heritage.

This product is not officially licensed or endorsed by the United States Navy or any branch of the U.S. Armed Forces. It is made from purchased fabric featuring military-themed designs and handcrafted by HD Welding Hats in the USA.

A Note About Safety:

HD Welding Hats are handcrafted work caps built for comfort and durability on the job. All medium and dark color caps include a fire-resistant denim brim as standard, and optional upgrades — including Kevlar-stitched bands and brims, cotton sweatbands, and microfiber sweatbands — are available to suit your work environment and preferences.

These caps are not rated or certified Personal Protective Equipment (PPE) and are not a substitute for required safety gear. Always follow your employer's safety requirements and applicable workplace regulations. By purchasing, you acknowledge that HD Welding Hats assumes no liability for injury arising from use of these products in hazardous environments.

  • No Compromises
    In Quality
  • 100% Satisfaction
    Guarantee
  • Free Shipping
    Over $50 for US orders

How it works

As easy as 1-2-3

At HD Welding Hats, I offer a unique range of premium welding caps, each crafted to ensure a high-quality fit. The cotton fabrics are sourced in the USA, guaranteeing that every cap you buy reflects Made in America quality and skill.



Your Cart

Free USPS Ground Advantage Shipping for $75+ purchase


Join the 10,000+ customers who have trusted HD Welding Hats to for great welding caps!

Your Cart is empty
Let's fix that

Your Wishlist