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Order Schedule Update: 05/5/2026

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Longer than usual production due to high demand.

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June 15, 2026.

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HD Welding Hats

Grateful Dead Welding Cap

Custom Made to Order

Delivery in 6+ weeks due to high demand

5.00 ( 1  Reviews )
$29.99 USD $24.99 USD Sold out

If you need a custom measurement for size (nearest 1/8"), depth (nearest 1/4") or brim (nearest 1/4") let me know. Please be specific. If you would like certain color for embroidery fill that in here as well.

Customize your welding cap with purpose-driven add-ons designed for comfort, durability, and personal style. Choose from premium sweatbands for moisture control, flannel crown lining for added warmth, or embroidery to make it your own. Each option is built into the cap during construction — not added after — so your fit, function, and performance stay dialed in from the first wear to the last shift.

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Fit & Feel

Show off your love for classic rock and skilled craftsmanship with the Grateful Dead Welding Cap from HD Welding Hats. This custom-made cap features a black cotton fabric printed with white dancing skeletons and “Grateful Dead” text in bold orange — a timeless tribute to the band’s free-spirited legacy.

Crafted from 100% preshrunk cotton, this cap provides breathable comfort and long-lasting durability for welders who work hard and live loud. The brim is made from heavy fire-resistant denim, offering dependable protection against heat and sparks while maintaining a professional fit under your welding hood.

Each cap is handmade in the USA and fully customizable to your exact specifications. Choose from four standard depth sizes (6.5", 7", 7.5", and 8") and brim lengths of 2", 2.5", or 3", or request a custom fit at no additional charge. The solid cotton lining, chosen from available stock, adds comfort and sweat absorption.

Whether you’re in the shop or on the road, this cap combines work-ready function with a bit of rock ’n’ roll soul.

Features:

  • 100% preshrunk cotton fabric with dancing skeleton Grateful Dead design

  • Heavy FR denim brim for protection and durability

  • Solid cotton lining (color may vary by stock)

  • Available in 6.5", 7", 7.5", and 8" crown depths

  • Brim lengths: 2", 2.5", or 3"

  • Custom depth, size, and brim options at no extra charge

  • Handmade in the USA

Due to limited stock on hand this cap is not available in 8" depth.



A Note About Safety:

HD Welding Hats are handcrafted work caps built for comfort and durability on the job. All medium and dark color caps include a fire-resistant denim brim as standard, and optional upgrades — including Kevlar-stitched bands and brims, cotton sweatbands, and microfiber sweatbands — are available to suit your work environment and preferences.

These caps are not rated or certified Personal Protective Equipment (PPE) and are not a substitute for required safety gear. Always follow your employer's safety requirements and applicable workplace regulations. By purchasing, you acknowledge that HD Welding Hats assumes no liability for injury arising from use of these products in hazardous environments.

  • No Compromises
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  • Free Shipping
    Over $50 for US orders

How it works

As easy as 1-2-3

At HD Welding Hats, I offer a unique range of premium welding caps, each crafted to ensure a high-quality fit. The cotton fabrics are sourced in the USA, guaranteeing that every cap you buy reflects Made in America quality and skill.

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