HD Welding Hats

Trick or Treat Welding Cap

Name: Trick or Treat Welding Cap
Brand: HD Welding Hats
Price: 23.99 USD
Availability: InStock

~~$29.99 USD~~ $23.99 USD Save $6

Size

Depth

Brim

Custom Measurments, Thread Colors or Liner Choice:

If you need a custom measurement for size (nearest 1/8"), depth (nearest 1/4") or brim (nearest 1/4") let me know. Please be specific. If you would like certain color for embroidery fill that in here as well.

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Fit & Feel

Celebrate the spirit of the season with the Trick or Treat Welding Cap — a fun and festive design that brings a little Halloween cheer to the workshop. This orange cap features a lively print of costumed characters, perfect for welders who appreciate a bit of personality in their gear while staying focused on the job.

Every cap is handcrafted in the USA from 100% preshrunk cotton, designed for all-day comfort and durability under your welding hood. The brim is made from heavy 12–14 oz denim, built tough to handle heat and sparks while maintaining shape and protection. Inside, the solid cotton lining (color varies by stock) provides breathable comfort and moisture absorption to keep you cool and comfortable through long shifts.

Choose from:

Four standard crown depths: 6.5", 7", 7.5", and 8"
Three brim lengths: 2", 2.5", or 3"
Custom options: brim (¼" increments), depth (¼" increments), and size (⅛" increments)

All HD Welding Hats are made to order — with no extra charge for custom sizing. Whether it’s October or any day you’re feeling festive, the Trick or Treat Welding Cap adds fun flair to your hardworking gear.

No Compromises
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Over $50 for US orders

This page has all the details on Size, Depth, Brim and how to measure for each.

How to Measure

Use the image below as a guide:

HD Welding Hats Size, Depth, Brim diagram

Green line: Size (inches around)
Blue line: Depth (inches, one side only)
Pink line: Brim length (in inches)

Hat Size Measurements

Hat Size	Band Measurement
7	22 ⅛"
7 ⅛	22 ½"
7 ¼	23"
7 ⅜	23 ⅜"
7 ½	23 ¾"
7 ⅝	24"
7 ¾	24 ¼"
7 ⅞	25"

These are the finished measurements of the hat band. Cotton fabrics have a bit of natural stretch that varies slightly between fabrics.

If you’re between sizes, choose the one closest to your actual head measurement.
Custom sizes are available to the nearest ⅛" (for size) and ¼" increments for depth and brim. Add your custom request in the text box on the product page.

Hat Depth Options

At HD Welding Hats, “depth” replaces old terms like high crown or low crown. It simply means how far the cap comes down at your ear — a mix of skull shape and personal preference.

Depth	Description
6"	Shortest depth, measured from top center (TDC) to band edge at ear. Available by request only; not for Pipeliner Fancy caps or styles with sweatbands.
6 ½"	“Short crown.” Usually meets the top edge of the ear.
7"	Mid-depth — our most popular fit. Falls between short and high crown.
7 ½"	“High crown.” Typically covers the top half of the ear.
8"	Longest depth, ideal for sizes 7 ⅝ and larger, or anyone who prefers more coverage.

Everyone’s fit preference is different — there’s no right or wrong choice.

Brim Length Options

Brim Length	Description
2"	Shortest brim. Great for smaller sizes, shorter necks, or minimal obstruction.
2 ½"	Standard brim — a balanced choice that works for most welders.
3"	Longer brim for added coverage of ear and neck, without getting in the way.

Wicked Witch Welding Cap – lime green cotton fabric with black witch and bat silhouettes, handcrafted by HD Welding Hats with denim brim.

Oogie Jack Welding Cap featuring jack-o’-lantern print on purple cotton, handmade in the USA by HD Welding Hats with FR denim brim.

How it works

As easy as 1-2-3

At HD Welding Hats, I offer a unique range of premium welding caps, each crafted to ensure a high-quality fit. The cotton fabrics are sourced in the USA, guaranteeing that every cap you buy reflects Made in America quality and skill.

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