HD Welding Hats

Western Sketch Welding Cap

Name: Western Sketch Welding Cap
Brand: HD Welding Hats
SKU: 400140
Price: 24.99 USD
Availability: InStock

~~$29.99 USD~~ $24.99 USD Save $5

Size

Depth

Brim

Custom Measurments, Thread Colors or Liner Choice:

If you need a custom measurement for size (nearest 1/8"), depth (nearest 1/4") or brim (nearest 1/4") let me know. Please be specific. If you would like certain color for embroidery fill that in here as well.

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Fit & Feel

The Western Sketch Welding Cap celebrates the spirit of the Old West with a hand-drawn cowboy motif on a soft tan background. Featuring horses, boots, hats, and riders in sketch-style outlines, this cap brings a vintage, storybook feel to a rugged workwear essential. It’s a nod to the timeless grit, independence, and character of those who live life their own way — both in the saddle and behind the hood.

Each HD Welding Hat is handcrafted in the USA from 100% preshrunk cotton, offering lasting comfort and breathable durability for long days in the shop or on the job site. The brim is made from heavy 12–14 oz denim, providing structure and heat resistance under your welding hood. Inside, a solid cotton lining (color varies by availability) keeps things cool and comfortable through the toughest workdays.

Available in:

Depths: 6.5", 7", 7.5", or 8"
Brim lengths: 2", 2.5", or 3"
Custom options: brim (¼" increments), depth (¼" increments), and size (⅛" increments)

Every cap is made to order with no extra charge for custom sizing or lining preferences. The Western Sketch Welding Cap blends artistry with authenticity — a classic design for welders who value craftsmanship, comfort, and the cowboy way.

No Compromises
In Quality
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Over $50 for US orders

This page has all the details on Size, Depth, Brim and how to measure for each.

How to Measure

Use the image below as a guide:

HD Welding Hats Size, Depth, Brim diagram

Green line: Size (inches around)
Blue line: Depth (inches, one side only)
Pink line: Brim length (in inches)

Hat Size Measurements

Hat Size	Band Measurement
7	22 ⅛"
7 ⅛	22 ½"
7 ¼	23"
7 ⅜	23 ⅜"
7 ½	23 ¾"
7 ⅝	24"
7 ¾	24 ¼"
7 ⅞	25"

These are the finished measurements of the hat band. Cotton fabrics have a bit of natural stretch that varies slightly between fabrics.

If you’re between sizes, choose the one closest to your actual head measurement.
Custom sizes are available to the nearest ⅛" (for size) and ¼" increments for depth and brim. Add your custom request in the text box on the product page.

Hat Depth Options

At HD Welding Hats, “depth” replaces old terms like high crown or low crown. It simply means how far the cap comes down at your ear — a mix of skull shape and personal preference.

Depth	Description
6"	Shortest depth, measured from top center (TDC) to band edge at ear. Available by request only; not for Pipeliner Fancy caps or styles with sweatbands.
6 ½"	“Short crown.” Usually meets the top edge of the ear.
7"	Mid-depth — our most popular fit. Falls between short and high crown.
7 ½"	“High crown.” Typically covers the top half of the ear.
8"	Longest depth, ideal for sizes 7 ⅝ and larger, or anyone who prefers more coverage.

Everyone’s fit preference is different — there’s no right or wrong choice.

Brim Length Options

Brim Length	Description
2"	Shortest brim. Great for smaller sizes, shorter necks, or minimal obstruction.
2 ½"	Standard brim — a balanced choice that works for most welders.
3"	Longer brim for added coverage of ear and neck, without getting in the way.

How it works

As easy as 1-2-3

At HD Welding Hats, I offer a unique range of premium welding caps, each crafted to ensure a high-quality fit. The cotton fabrics are sourced in the USA, guaranteeing that every cap you buy reflects Made in America quality and skill.

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