HD Welding Hats

Sea Foam Green Welding Cap

Name: Sea Foam Green Welding Cap
Brand: HD Welding Hats
Price: 25.99 USD
Availability: InStock

~~$29.99 USD~~ $25.99 USD Save $4

Size

Depth

Brim

Custom Measurments, Thread Colors or Liner Choice:

If you need a custom measurement for size (nearest 1/8"), depth (nearest 1/4") or brim (nearest 1/4") let me know. Please be specific. If you would like certain color for embroidery fill that in here as well.

FREE 30 DAY RETURNS

Buy more & save up to 20%

Buy 3 - $23.39 Save: 10%
Most Popular Buy 6 - $22.09 Save: 15%
Buy 10 - $20.79 Save: 20%

Fit & Feel

Stay cool and comfortable with the Sea Foam Green Welding Cap, a clean and refreshing solid-color option that brings calm to the toughest workdays. This cap’s soft green tone pairs a modern look with the reliable performance HD Welding Hats are known for. Handcrafted for welders who value precision, protection, and comfort, it’s a perfect blend of function and style.

Made from 100% preshrunk cotton, the fabric is breathable yet durable, offering comfort under your welding hood or on its own. Each cap is handmade in the USA with reinforced seams and a heavy fire-resistant denim brim, providing structure and shielding from sparks. The inside features a solid cotton lining, available in your choice of in-stock colors, for moisture control and comfort during long shifts.

Choose your perfect fit with four standard depth sizes — 6.5", 7", 7.5", and 8" — and three brim lengths — 2", 2.5", or 3".
All caps include custom sizing options at no extra charge:

Brim length adjustable in ¼" increments
Depth adjustable in ¼" increments
Size adjustable in ⅛" increments

The Sea Foam Green Welding Cap is a timeless favorite that combines everyday practicality with HD’s commitment to craftsmanship.

No Compromises
In Quality
100% Satisfaction
Guarantee
Free Shipping
Over $50 for US orders

This page has all the details on Size, Depth, Brim and how to measure for each.

How to Measure

Use the image below as a guide:

HD Welding Hats Size, Depth, Brim diagram

Green line: Size (inches around)
Blue line: Depth (inches, one side only)
Pink line: Brim length (in inches)

Hat Size Measurements

Hat Size	Band Measurement
7	22 ⅛"
7 ⅛	22 ½"
7 ¼	23"
7 ⅜	23 ⅜"
7 ½	23 ¾"
7 ⅝	24"
7 ¾	24 ¼"
7 ⅞	25"

These are the finished measurements of the hat band. Cotton fabrics have a bit of natural stretch that varies slightly between fabrics.

If you’re between sizes, choose the one closest to your actual head measurement.
Custom sizes are available to the nearest ⅛" (for size) and ¼" increments for depth and brim. Add your custom request in the text box on the product page.

Hat Depth Options

At HD Welding Hats, “depth” replaces old terms like high crown or low crown. It simply means how far the cap comes down at your ear — a mix of skull shape and personal preference.

Depth	Description
6"	Shortest depth, measured from top center (TDC) to band edge at ear. Available by request only; not for Pipeliner Fancy caps or styles with sweatbands.
6 ½"	“Short crown.” Usually meets the top edge of the ear.
7"	Mid-depth — our most popular fit. Falls between short and high crown.
7 ½"	“High crown.” Typically covers the top half of the ear.
8"	Longest depth, ideal for sizes 7 ⅝ and larger, or anyone who prefers more coverage.

Everyone’s fit preference is different — there’s no right or wrong choice.

Brim Length Options

Brim Length	Description
2"	Shortest brim. Great for smaller sizes, shorter necks, or minimal obstruction.
2 ½"	Standard brim — a balanced choice that works for most welders.
3"	Longer brim for added coverage of ear and neck, without getting in the way.

How it works

As easy as 1-2-3

At HD Welding Hats, I offer a unique range of premium welding caps, each crafted to ensure a high-quality fit. The cotton fabrics are sourced in the USA, guaranteeing that every cap you buy reflects Made in America quality and skill.

Recommended for You

Good gear makes all the difference. Here are a few more options built to last.