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HD Welding Hats

Merin & Jack Welding Cap

Custom Made to Order

Delivery in 6+ weeks due to high demand

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Regular price   $29.99 USD Sale price   $23.99 USD Save $6

If you need a custom measurement for size (nearest 1/8"), depth (nearest 1/4") or brim (nearest 1/4") let me know. Please be specific. If you would like certain color for embroidery fill that in here as well.


Customize your welding cap with purpose-driven add-ons designed for comfort, durability, and personal style. Choose from premium sweatbands for moisture control, flannel crown lining for added warmth, or embroidery to make it your own. Each option is built into the cap during construction — not added after — so your fit, function, and performance stay dialed in from the first wear to the last shift.

FREE 30 DAY RETURNS

Fit & Feel

Merin & Jack: Where hard work meets Halloween spirit. 🎃👻

Light up the job site with a little Halloween spirit. The Merin & Jack Welding Cap from HD Welding Hats features a fun, festive pattern of smiling ghosts, grinning jack-o’-lanterns, and candy corn on a bold black background. It’s the perfect blend of seasonal personality and hardworking performance.

Each cap is custom made in the USA from 100% preshrunk cotton, offering breathable comfort and durability under your welding hood. The brim is crafted from fire-resistant denim, designed to maintain its shape and provide reliable protection against sparks and heat.

Choose from four standard depth sizes — 6.5", 7", 7.5", and 8" — or customize your depth in ¼" increments. Brim lengths are available in 2", 2.5", or 3", with custom options also available in ¼" increments. You can select your preferred solid cotton lining color (based on available stock), and request custom sizing to the ⅛" for a perfect fit.

Handmade with precision and pride, this cap brings craftsmanship and creativity together — because even hard work deserves a little fun.

Features:

  • 100% preshrunk cotton outer shell

  • Fire-resistant denim brim

  • Custom sizes available in ⅛" increments

  • Custom brim and depth options (no extra charge)

  • Solid cotton lining (color varies by availability)

  • Handmade in the USA

Meet Merin & Jack — the ghost and pumpkin duo who bring a touch of Halloween cheer to every workday. Merin’s got the spirit, Jack brings the glow, and together they turn a long day under the hood into something a little more fun. Crafted for welders who work hard and like a bit of mischief in their style, this cap captures the playful side of the season — no tricks, just solid craftsmanship.

Looking for Merin’s other adventure?
Meet his pumpkin-headed pal in the Merin & Poe Welding Cap— the perfect match to complete your Halloween welding cap collection. 🎃👻




A Note About Safety:

HD Welding Hats are handcrafted work caps built for comfort and durability on the job. All medium and dark color caps include a fire-resistant denim brim as standard, and optional upgrades — including Kevlar-stitched bands and brims, cotton sweatbands, and microfiber sweatbands — are available to suit your work environment and preferences.

These caps are not rated or certified Personal Protective Equipment (PPE) and are not a substitute for required safety gear. Always follow your employer's safety requirements and applicable workplace regulations. By purchasing, you acknowledge that HD Welding Hats assumes no liability for injury arising from use of these products in hazardous environments.

  • No Compromises
    In Quality
  • 100% Satisfaction
    Guarantee
  • Free Shipping
    Over $50 for US orders

How it works

As easy as 1-2-3

At HD Welding Hats, I offer a unique range of premium welding caps, each crafted to ensure a high-quality fit. The cotton fabrics are sourced in the USA, guaranteeing that every cap you buy reflects Made in America quality and skill.



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