HD Welding Hats

Dark Brown Medallion Welding Hat | USA Made

Name: Dark Brown Medallion Welding Hat | USA Made
Brand: HD Welding Hats
SKU: 100260
Price: 23.99 USD
Availability: InStock

~~$29.99 USD~~ $23.99 USD Save $6

Size

Depth

Brim

Custom Measurments, Thread Colors or Liner Choice:

If you need a custom measurement for size (nearest 1/8"), depth (nearest 1/4") or brim (nearest 1/4") let me know. Please be specific. If you would like certain color for embroidery fill that in here as well.

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Fit & Feel

The Dark Brown Medallion Welding Hat from HD Welding Hats brings bold color and precision craftsmanship together for a one-of-a-kind look on the job. The design features a deep brown background accented by vibrant circular medallions in red, turquoise, gold, and orange — a dynamic pattern that stands out while you work hard under the hood.

Every hat is handcrafted in the USA from 100% preshrunk cotton, ensuring a dependable, comfortable fit that holds up under daily wear. The fire-resistant denim brim offers added protection, and the solid cotton lining — chosen from available colors in stock — provides breathability and structure.

Each HD Welding Hat is made to order, allowing you to select your ideal fit:

Depth options: 6.5", 7", 7.5", or 8" (custom depth available in ¼" increments)
Brim lengths: 2", 2.5", or 3" (custom in ¼" increments)
Custom sizing: available to ⅛" precision at no extra charge

This welding cap’s unique medallion print, rugged construction, and custom-fit options make it a favorite for tradesmen who value both protection and personal style.

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Over $50 for US orders

This page has all the details on Size, Depth, Brim and how to measure for each.

How to Measure

Use the image below as a guide:

HD Welding Hats Size, Depth, Brim diagram

Green line: Size (inches around)
Blue line: Depth (inches, one side only)
Pink line: Brim length (in inches)

Hat Size Measurements

Hat Size	Band Measurement
7	22 ⅛"
7 ⅛	22 ½"
7 ¼	23"
7 ⅜	23 ⅜"
7 ½	23 ¾"
7 ⅝	24"
7 ¾	24 ¼"
7 ⅞	25"

These are the finished measurements of the hat band. Cotton fabrics have a bit of natural stretch that varies slightly between fabrics.

If you’re between sizes, choose the one closest to your actual head measurement.
Custom sizes are available to the nearest ⅛" (for size) and ¼" increments for depth and brim. Add your custom request in the text box on the product page.

Hat Depth Options

At HD Welding Hats, “depth” replaces old terms like high crown or low crown. It simply means how far the cap comes down at your ear — a mix of skull shape and personal preference.

Depth	Description
6"	Shortest depth, measured from top center (TDC) to band edge at ear. Available by request only; not for Pipeliner Fancy caps or styles with sweatbands.
6 ½"	“Short crown.” Usually meets the top edge of the ear.
7"	Mid-depth — our most popular fit. Falls between short and high crown.
7 ½"	“High crown.” Typically covers the top half of the ear.
8"	Longest depth, ideal for sizes 7 ⅝ and larger, or anyone who prefers more coverage.

Everyone’s fit preference is different — there’s no right or wrong choice.

Brim Length Options

Brim Length	Description
2"	Shortest brim. Great for smaller sizes, shorter necks, or minimal obstruction.
2 ½"	Standard brim — a balanced choice that works for most welders.
3"	Longer brim for added coverage of ear and neck, without getting in the way.

How it works

As easy as 1-2-3

At HD Welding Hats, I offer a unique range of premium welding caps, each crafted to ensure a high-quality fit. The cotton fabrics are sourced in the USA, guaranteeing that every cap you buy reflects Made in America quality and skill.

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