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*Current Order to Ship Time is 6 weeks.*

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Order Schedule Update: 05/5/2026

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Longer than usual production due to high demand.

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June 15, 2026.

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HD Welding Hats

Army 5 Star Welding Cap

Custom Made to Order

Delivery in 6+ weeks due to high demand

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$29.99 USD $23.99 USD Save $6

If you need a custom measurement for size (nearest 1/8"), depth (nearest 1/4") or brim (nearest 1/4") let me know. Please be specific. If you would like certain color for embroidery fill that in here as well.

Customize your welding cap with purpose-driven add-ons designed for comfort, durability, and personal style. Choose from premium sweatbands for moisture control, flannel crown lining for added warmth, or embroidery to make it your own. Each option is built into the cap during construction — not added after — so your fit, function, and performance stay dialed in from the first wear to the last shift.

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🔩 More gear built for the grind -

Fit & Feel

Pride in the Work. Respect for Service.

Show your support for America’s heroes with the Army 5 Star Welding Cap. This bold, patriotic design features detailed U.S. Army emblems, helicopters, and silhouettes of servicemen set against a deep blue background — a tribute to strength, courage, and commitment.

Each cap is handmade to order from 100% preshrunk cotton, lined for comfort, and finished with a sturdy denim brim for lasting durability. Designed to fit securely under your hood, it combines reliable protection with all-day comfort.

Features
• 100% preshrunk cotton fabric
• Fully lined and reversible design
• 12–14 oz denim brim for strength and structure
• Handmade to order in the U.S.A.
• Available in multiple sizes for a custom fit
• Comfortable under welding helmets and hard hats

Wearing the Army 5 Star Welding Cap isn’t just about comfort and protection — it’s a way to honor those who serve while you put in your own hard day’s work.

A Note About Safety:

HD Welding Hats are handcrafted work caps built for comfort and durability on the job. All medium and dark color caps include a fire-resistant denim brim as standard, and optional upgrades — including Kevlar-stitched bands and brims, cotton sweatbands, and microfiber sweatbands — are available to suit your work environment and preferences.

These caps are not rated or certified Personal Protective Equipment (PPE) and are not a substitute for required safety gear. Always follow your employer's safety requirements and applicable workplace regulations. By purchasing, you acknowledge that HD Welding Hats assumes no liability for injury arising from use of these products in hazardous environments.

  • No Compromises
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  • Free Shipping
    Over $50 for US orders

How it works

As easy as 1-2-3

At HD Welding Hats, I offer a unique range of premium welding caps, each crafted to ensure a high-quality fit. The cotton fabrics are sourced in the USA, guaranteeing that every cap you buy reflects Made in America quality and skill.

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