HD Welding Hats

USAF Aim High Welding Cap

Name: USAF Aim High Welding Cap
Brand: HD Welding Hats
SKU: 100294
Price: 23.99 USD
Availability: InStock

~~$29.99 USD~~ $23.99 USD Save $6

Size

Depth

Brim

Custom Measurments, Thread Colors or Liner Choice:

If you need a custom measurement for size (nearest 1/8"), depth (nearest 1/4") or brim (nearest 1/4") let me know. Please be specific. If you would like certain color for embroidery fill that in here as well.

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Fit & Feel

Celebrate American aviation pride with the USAF Aim High Welding Cap, honoring the legacy and excellence of the United States Air Force. The bold royal-blue fabric features jet silhouettes, USAF insignias, gold stars, and the motto “Aim High” — a salute to strength, service, and precision.

Handcrafted in the USA, each welding cap is built from 100% preshrunk cotton for all-day comfort and breathable durability. The brim is constructed from heavy 12–14 oz denim, offering reliable protection and structure beneath your welding hood. Inside, a solid cotton lining (color varies depending on available stock) keeps you cool and comfortable through long shifts.

Available in:

Depths: 6.5", 7", 7.5", and 8"
Brim lengths: 2", 2.5", or 3"
Custom options: brim (¼" increments), depth (¼" increments), and size (⅛" increments)

Every HD Welding Hat is made to order, with no additional charge for custom sizing. Whether you’re a veteran, an Air Force supporter, or simply take pride in American craftsmanship, the USAF Aim High Welding Cap delivers unmatched comfort, function, and patriotic style.

This product is not officially licensed or endorsed by the United States Air Force or any branch of the U.S. Armed Forces. It is made from purchased fabric featuring military-themed designs and handcrafted by HD Welding Hats in the USA.

No Compromises
In Quality
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Over $50 for US orders

This page has all the details on Size, Depth, Brim and how to measure for each.

How to Measure

Use the image below as a guide:

HD Welding Hats Size, Depth, Brim diagram

Green line: Size (inches around)
Blue line: Depth (inches, one side only)
Pink line: Brim length (in inches)

Hat Size Measurements

Hat Size	Band Measurement
7	22 ⅛"
7 ⅛	22 ½"
7 ¼	23"
7 ⅜	23 ⅜"
7 ½	23 ¾"
7 ⅝	24"
7 ¾	24 ¼"
7 ⅞	25"

These are the finished measurements of the hat band. Cotton fabrics have a bit of natural stretch that varies slightly between fabrics.

If you’re between sizes, choose the one closest to your actual head measurement.
Custom sizes are available to the nearest ⅛" (for size) and ¼" increments for depth and brim. Add your custom request in the text box on the product page.

Hat Depth Options

At HD Welding Hats, “depth” replaces old terms like high crown or low crown. It simply means how far the cap comes down at your ear — a mix of skull shape and personal preference.

Depth	Description
6"	Shortest depth, measured from top center (TDC) to band edge at ear. Available by request only; not for Pipeliner Fancy caps or styles with sweatbands.
6 ½"	“Short crown.” Usually meets the top edge of the ear.
7"	Mid-depth — our most popular fit. Falls between short and high crown.
7 ½"	“High crown.” Typically covers the top half of the ear.
8"	Longest depth, ideal for sizes 7 ⅝ and larger, or anyone who prefers more coverage.

Everyone’s fit preference is different — there’s no right or wrong choice.

Brim Length Options

Brim Length	Description
2"	Shortest brim. Great for smaller sizes, shorter necks, or minimal obstruction.
2 ½"	Standard brim — a balanced choice that works for most welders.
3"	Longer brim for added coverage of ear and neck, without getting in the way.

Navy Courage Welding Cap with patriotic anchor, ship wheel, and flag design on navy cotton, handmade in the USA by HD Welding Hats with FR denim brim.

How it works

As easy as 1-2-3

At HD Welding Hats, I offer a unique range of premium welding caps, each crafted to ensure a high-quality fit. The cotton fabrics are sourced in the USA, guaranteeing that every cap you buy reflects Made in America quality and skill.

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