HD Welding Hats

US Military 2 Welding Cap

Name: US Military 2 Welding Cap
Brand: HD Welding Hats
Price: 23.99 USD
Availability: InStock

~~$29.99 USD~~ $23.99 USD Save $6

Size

Depth

Brim

Custom Measurments, Thread Colors or Liner Choice:

If you need a custom measurement for size (nearest 1/8"), depth (nearest 1/4") or brim (nearest 1/4") let me know. Please be specific. If you would like certain color for embroidery fill that in here as well.

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Fit & Feel

Show your pride and honor the heroes who serve with the US Military 2 Welding Cap, a rugged and patriotic design that pays tribute to every branch of the U.S. Armed Forces. The olive-green background showcases vivid red, white, and blue emblems representing the Army, Navy, Air Force, Marines, and Coast Guard, complete with stars, tanks, aircraft, and banners like “Soldier for Life” and “The Few, The Proud.”

Each HD Welding Hat is handcrafted in the USA from 100% preshrunk cotton, delivering the comfort, durability, and quality welders rely on daily. The brim is made from heavy 12–14 oz denim, providing structure and dependable heat protection under your welding hood. Inside, a solid cotton lining (color varies by available stock) ensures breathability and moisture absorption for long wear.

Available in:

Depths: 6.5", 7", 7.5", and 8"
Brim lengths: 2", 2.5", or 3"
Custom options: brim (¼" increments), depth (¼" increments), and size (⅛" increments)

Each HD Welding Hat is made to order, with no additional charge for custom sizing. The US Military 2 Welding Cap combines all-American pride with the durability and craftsmanship HD Welding Hats is known for — made for those who work hard and stand tall.

This product is not officially licensed or endorsed by any branch of the United States Armed Forces. It is made from purchased fabric featuring military-themed designs and handcrafted by HD Welding Hats in the USA.

No Compromises
In Quality
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Over $50 for US orders

This page has all the details on Size, Depth, Brim and how to measure for each.

How to Measure

Use the image below as a guide:

HD Welding Hats Size, Depth, Brim diagram

Green line: Size (inches around)
Blue line: Depth (inches, one side only)
Pink line: Brim length (in inches)

Hat Size Measurements

Hat Size	Band Measurement
7	22 ⅛"
7 ⅛	22 ½"
7 ¼	23"
7 ⅜	23 ⅜"
7 ½	23 ¾"
7 ⅝	24"
7 ¾	24 ¼"
7 ⅞	25"

These are the finished measurements of the hat band. Cotton fabrics have a bit of natural stretch that varies slightly between fabrics.

If you’re between sizes, choose the one closest to your actual head measurement.
Custom sizes are available to the nearest ⅛" (for size) and ¼" increments for depth and brim. Add your custom request in the text box on the product page.

Hat Depth Options

At HD Welding Hats, “depth” replaces old terms like high crown or low crown. It simply means how far the cap comes down at your ear — a mix of skull shape and personal preference.

Depth	Description
6"	Shortest depth, measured from top center (TDC) to band edge at ear. Available by request only; not for Pipeliner Fancy caps or styles with sweatbands.
6 ½"	“Short crown.” Usually meets the top edge of the ear.
7"	Mid-depth — our most popular fit. Falls between short and high crown.
7 ½"	“High crown.” Typically covers the top half of the ear.
8"	Longest depth, ideal for sizes 7 ⅝ and larger, or anyone who prefers more coverage.

Everyone’s fit preference is different — there’s no right or wrong choice.

Brim Length Options

Brim Length	Description
2"	Shortest brim. Great for smaller sizes, shorter necks, or minimal obstruction.
2 ½"	Standard brim — a balanced choice that works for most welders.
3"	Longer brim for added coverage of ear and neck, without getting in the way.

US Military 3 Welding Cap – gray cotton fabric with patriotic U.S. Army, Navy, Air Force, Marines, and Coast Guard emblems, handmade by HD Welding Hats.

How it works

As easy as 1-2-3

At HD Welding Hats, I offer a unique range of premium welding caps, each crafted to ensure a high-quality fit. The cotton fabrics are sourced in the USA, guaranteeing that every cap you buy reflects Made in America quality and skill.

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