HD Welding Hats

US Military 1 Welding Cap

Name: US Military 1 Welding Cap
Brand: HD Welding Hats
Price: 23.99 USD
Availability: InStock

~~$29.99 USD~~ $23.99 USD Save $6

Size

Depth

Brim

Custom Measurments, Thread Colors or Liner Choice:

If you need a custom measurement for size (nearest 1/8"), depth (nearest 1/4") or brim (nearest 1/4") let me know. Please be specific. If you would like certain color for embroidery fill that in here as well.

FREE 30 DAY RETURNS

Fit & Feel

Show your respect for all branches of service with the US Military 1 Welding Cap, featuring a bold patriotic print that celebrates American pride and duty. This tan background fabric displays powerful symbols from the Army, Navy, Air Force, Marines, and Coast Guard, along with American flags and phrases like “Service With Pride” and “Duty, Honour, Mission.”

Each HD Welding Hat is handcrafted in the USA from 100% preshrunk cotton, providing a soft, reliable fit that holds its shape wash after wash. The heavy 12–14 oz denim brim delivers superior durability and heat resistance, while the cotton lining (solid color varies by stock) adds comfort and moisture control for all-day wear under your welding hood.

Available in:

Depths: 6.5", 7", 7.5", and 8"
Brim lengths: 2", 2.5", or 3"
Custom options: brim (¼" increments), depth (¼" increments), and size (⅛" increments)

Every HD Welding Hat is made to order, with no extra charge for custom sizing. The US Military 1 Welding Cap is a durable, meaningful choice for welders who value craftsmanship, tradition, and pride in service.

This product is not officially licensed or endorsed by any branch of the United States Armed Forces. It is made from purchased fabric featuring military-themed designs and handcrafted by HD Welding Hats in the USA.

No Compromises
In Quality
100% Satisfaction
Guarantee
Free Shipping
Over $50 for US orders

This page has all the details on Size, Depth, Brim and how to measure for each.

How to Measure

Use the image below as a guide:

HD Welding Hats Size, Depth, Brim diagram

Green line: Size (inches around)
Blue line: Depth (inches, one side only)
Pink line: Brim length (in inches)

Hat Size Measurements

Hat Size	Band Measurement
7	22 ⅛"
7 ⅛	22 ½"
7 ¼	23"
7 ⅜	23 ⅜"
7 ½	23 ¾"
7 ⅝	24"
7 ¾	24 ¼"
7 ⅞	25"

These are the finished measurements of the hat band. Cotton fabrics have a bit of natural stretch that varies slightly between fabrics.

If you’re between sizes, choose the one closest to your actual head measurement.
Custom sizes are available to the nearest ⅛" (for size) and ¼" increments for depth and brim. Add your custom request in the text box on the product page.

Hat Depth Options

At HD Welding Hats, “depth” replaces old terms like high crown or low crown. It simply means how far the cap comes down at your ear — a mix of skull shape and personal preference.

Depth	Description
6"	Shortest depth, measured from top center (TDC) to band edge at ear. Available by request only; not for Pipeliner Fancy caps or styles with sweatbands.
6 ½"	“Short crown.” Usually meets the top edge of the ear.
7"	Mid-depth — our most popular fit. Falls between short and high crown.
7 ½"	“High crown.” Typically covers the top half of the ear.
8"	Longest depth, ideal for sizes 7 ⅝ and larger, or anyone who prefers more coverage.

Everyone’s fit preference is different — there’s no right or wrong choice.

Brim Length Options

Brim Length	Description
2"	Shortest brim. Great for smaller sizes, shorter necks, or minimal obstruction.
2 ½"	Standard brim — a balanced choice that works for most welders.
3"	Longer brim for added coverage of ear and neck, without getting in the way.

Military 2-Tone Welding Cap with solid brown crown and military print brim, handmade in the USA by HD Welding Hats.

Middle Finger Welding Cap with hidden embroidered hand design under brim, custom solid cotton color, handmade in the USA by HD Welding Hats.

How it works

As easy as 1-2-3

At HD Welding Hats, I offer a unique range of premium welding caps, each crafted to ensure a high-quality fit. The cotton fabrics are sourced in the USA, guaranteeing that every cap you buy reflects Made in America quality and skill.

Recommended for You

Good gear makes all the difference. Here are a few more options built to last.