HD Welding Hats

Brown Cotton Welding Cap

Name: Brown Cotton Welding Cap
Brand: HD Welding Hats
Price: 25.99 USD
Availability: InStock

~~$29.99 USD~~ $25.99 USD Save $4

Size

Depth

Brim

Custom Measurments, Thread Colors or Liner Choice:

If you need a custom measurement for size (nearest 1/8"), depth (nearest 1/4") or brim (nearest 1/4") let me know. Please be specific. If you would like certain color for embroidery fill that in here as well.

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Fit & Feel

Built Tough. Simple. Reliable.

The Brown Cotton Welding Cap delivers dependable comfort and durability for long days in the shop or on the job site. Its solid brown design offers a clean, classic look that’s easy to match with your work gear, while the handcrafted construction ensures lasting performance.

Made from 100% preshrunk cotton, this welding cap is breathable, soft, and ready to stand up to the daily grind. The fire-resistant denim brim adds structure and safety under your welding hood, and the fully lined cotton interior provides comfort for extended wear. Each cap is handmade in the USA and finished with the signature HD Welding Hats quality you can count on.

Features
• Solid brown 100% preshrunk cotton fabric
• Fully lined with soft, solid-color cotton interior
• Fire-resistant denim brim for protection and structure
• Handmade in the U.S.A.
• Durable, breathable, and comfortable for daily use
• Designed for a secure fit under welding hoods
• Lining color may vary depending on available stock

When you want a straightforward, no-nonsense welding hat that performs day in and day out — the Brown Cotton Welding Cap is it.

No Compromises
In Quality
100% Satisfaction
Guarantee
Free Shipping
Over $50 for US orders

This page has all the details on Size, Depth, Brim and how to measure for each.

How to Measure

Use the image below as a guide:

HD Welding Hats Size, Depth, Brim diagram

Green line: Size (inches around)
Blue line: Depth (inches, one side only)
Pink line: Brim length (in inches)

Hat Size Measurements

Hat Size	Band Measurement
7	22 ⅛"
7 ⅛	22 ½"
7 ¼	23"
7 ⅜	23 ⅜"
7 ½	23 ¾"
7 ⅝	24"
7 ¾	24 ¼"
7 ⅞	25"

These are the finished measurements of the hat band. Cotton fabrics have a bit of natural stretch that varies slightly between fabrics.

If you’re between sizes, choose the one closest to your actual head measurement.
Custom sizes are available to the nearest ⅛" (for size) and ¼" increments for depth and brim. Add your custom request in the text box on the product page.

Hat Depth Options

At HD Welding Hats, “depth” replaces old terms like high crown or low crown. It simply means how far the cap comes down at your ear — a mix of skull shape and personal preference.

Depth	Description
6"	Shortest depth, measured from top center (TDC) to band edge at ear. Available by request only; not for Pipeliner Fancy caps or styles with sweatbands.
6 ½"	“Short crown.” Usually meets the top edge of the ear.
7"	Mid-depth — our most popular fit. Falls between short and high crown.
7 ½"	“High crown.” Typically covers the top half of the ear.
8"	Longest depth, ideal for sizes 7 ⅝ and larger, or anyone who prefers more coverage.

Everyone’s fit preference is different — there’s no right or wrong choice.

Brim Length Options

Brim Length	Description
2"	Shortest brim. Great for smaller sizes, shorter necks, or minimal obstruction.
2 ½"	Standard brim — a balanced choice that works for most welders.
3"	Longer brim for added coverage of ear and neck, without getting in the way.

Side view of the Bright Blue Dots Welding Cap featuring large white polka dots on a vivid blue background — handcrafted by HD Welding Hats.

How it works

As easy as 1-2-3

At HD Welding Hats, I offer a unique range of premium welding caps, each crafted to ensure a high-quality fit. The cotton fabrics are sourced in the USA, guaranteeing that every cap you buy reflects Made in America quality and skill.

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