HD Welding Hats

Sage Retro Medallion Welding Cap

Name: Sage Retro Medallion Welding Cap
Brand: HD Welding Hats
Price: 23.99 USD
Availability: InStock

~~$29.99 USD~~ $23.99 USD Save $6

Size

Depth

Brim

Custom Measurments, Thread Colors or Liner Choice:

If you need a custom measurement for size (nearest 1/8"), depth (nearest 1/4") or brim (nearest 1/4") let me know. Please be specific. If you would like certain color for embroidery fill that in here as well.

FREE 30 DAY RETURNS

Fit & Feel

The Sage Retro Medallion Welding Cap combines earthy tones with vintage style, bringing a fresh yet grounded look to your workwear. Its soft sage green background is accented with circular medallion bursts in warm shades of rust, tan, cream, and blue — a pattern that feels both nostalgic and modern.

Handcrafted in the USA, this cap is made from 100% preshrunk cotton for breathable comfort and durability. The brim is constructed from heavy fire-resistant denim, providing dependable protection from sparks and heat while maintaining structure. The solid cotton lining — selected from in-stock coordinating fabrics — adds an extra layer of comfort.

Available in four standard depth sizes — 6.5", 7", 7.5", and 8" — and three brim lengths — 2", 2.5", or 3". Free customization options include:

Brim length in ¼" increments
Depth in ¼" increments
Size in ⅛" increments

The Sage Retro Medallion Welding Cap delivers the best of both worlds — vintage-inspired design and modern craftsmanship — perfect for welders who want to work with comfort and style.

No Compromises
In Quality
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Over $50 for US orders

This page has all the details on Size, Depth, Brim and how to measure for each.

How to Measure

Use the image below as a guide:

HD Welding Hats Size, Depth, Brim diagram

Green line: Size (inches around)
Blue line: Depth (inches, one side only)
Pink line: Brim length (in inches)

Hat Size Measurements

Hat Size	Band Measurement
7	22 ⅛"
7 ⅛	22 ½"
7 ¼	23"
7 ⅜	23 ⅜"
7 ½	23 ¾"
7 ⅝	24"
7 ¾	24 ¼"
7 ⅞	25"

These are the finished measurements of the hat band. Cotton fabrics have a bit of natural stretch that varies slightly between fabrics.

If you’re between sizes, choose the one closest to your actual head measurement.
Custom sizes are available to the nearest ⅛" (for size) and ¼" increments for depth and brim. Add your custom request in the text box on the product page.

Hat Depth Options

At HD Welding Hats, “depth” replaces old terms like high crown or low crown. It simply means how far the cap comes down at your ear — a mix of skull shape and personal preference.

Depth	Description
6"	Shortest depth, measured from top center (TDC) to band edge at ear. Available by request only; not for Pipeliner Fancy caps or styles with sweatbands.
6 ½"	“Short crown.” Usually meets the top edge of the ear.
7"	Mid-depth — our most popular fit. Falls between short and high crown.
7 ½"	“High crown.” Typically covers the top half of the ear.
8"	Longest depth, ideal for sizes 7 ⅝ and larger, or anyone who prefers more coverage.

Everyone’s fit preference is different — there’s no right or wrong choice.

Brim Length Options

Brim Length	Description
2"	Shortest brim. Great for smaller sizes, shorter necks, or minimal obstruction.
2 ½"	Standard brim — a balanced choice that works for most welders.
3"	Longer brim for added coverage of ear and neck, without getting in the way.

HD Welding Hats Saints Welding Cap – black cotton with New Orleans Saints logos and gold fleur-de-lis, handmade in the USA with FR denim brim.

HD Welding Hats Ruby Retro Medallion Welding Cap – red cotton with colorful medallion print, handmade in the USA with FR denim brim and custom sizing.

How it works

As easy as 1-2-3

At HD Welding Hats, I offer a unique range of premium welding caps, each crafted to ensure a high-quality fit. The cotton fabrics are sourced in the USA, guaranteeing that every cap you buy reflects Made in America quality and skill.

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