HD Welding Hats

Rooster Welding Cap

Name: Rooster Welding Cap
Brand: HD Welding Hats
Price: 24.99 USD
Availability: InStock

~~$29.99 USD~~ $24.99 USD Save $5

Size

Depth

Brim

Custom Measurments, Thread Colors or Liner Choice:

If you need a custom measurement for size (nearest 1/8"), depth (nearest 1/4") or brim (nearest 1/4") let me know. Please be specific. If you would like certain color for embroidery fill that in here as well.

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Fit & Feel

Bring a little country charm to your workday with the Rooster Welding Cap, featuring a lively green background sprinkled with colorful roosters and tiny daisies. This cap celebrates rural spirit and old-school craftsmanship, handcrafted in the USA for welders who appreciate personality in every stitch.

Made from 100% preshrunk cotton, the fabric is soft, breathable, and built for durability under your welding hood. The brim is made from heavy fire-resistant denim, providing long-lasting structure and shielding against sparks and glare. The solid cotton lining is chosen from in-stock colors to coordinate with your outer fabric.

Available in four standard depth sizes — 6.5", 7", 7.5", and 8" — and three brim lengths — 2", 2.5", or 3". Custom fit options are always included free of charge:

Brim length adjustable in ¼" increments
Depth adjustable in ¼" increments
Size adjustable in ⅛" increments

The Rooster Welding Cap blends country humor and HD Welding Hats’ professional quality — perfect for welders who want reliable comfort and a touch of farm-fresh flair on the job.

No Compromises
In Quality
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Guarantee
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Over $50 for US orders

This page has all the details on Size, Depth, Brim and how to measure for each.

How to Measure

Use the image below as a guide:

HD Welding Hats Size, Depth, Brim diagram

Green line: Size (inches around)
Blue line: Depth (inches, one side only)
Pink line: Brim length (in inches)

Hat Size Measurements

Hat Size	Band Measurement
7	22 ⅛"
7 ⅛	22 ½"
7 ¼	23"
7 ⅜	23 ⅜"
7 ½	23 ¾"
7 ⅝	24"
7 ¾	24 ¼"
7 ⅞	25"

These are the finished measurements of the hat band. Cotton fabrics have a bit of natural stretch that varies slightly between fabrics.

If you’re between sizes, choose the one closest to your actual head measurement.
Custom sizes are available to the nearest ⅛" (for size) and ¼" increments for depth and brim. Add your custom request in the text box on the product page.

Hat Depth Options

At HD Welding Hats, “depth” replaces old terms like high crown or low crown. It simply means how far the cap comes down at your ear — a mix of skull shape and personal preference.

Depth	Description
6"	Shortest depth, measured from top center (TDC) to band edge at ear. Available by request only; not for Pipeliner Fancy caps or styles with sweatbands.
6 ½"	“Short crown.” Usually meets the top edge of the ear.
7"	Mid-depth — our most popular fit. Falls between short and high crown.
7 ½"	“High crown.” Typically covers the top half of the ear.
8"	Longest depth, ideal for sizes 7 ⅝ and larger, or anyone who prefers more coverage.

Everyone’s fit preference is different — there’s no right or wrong choice.

Brim Length Options

Brim Length	Description
2"	Shortest brim. Great for smaller sizes, shorter necks, or minimal obstruction.
2 ½"	Standard brim — a balanced choice that works for most welders.
3"	Longer brim for added coverage of ear and neck, without getting in the way.

The Kid Welding Cap fabric – green cartoon character print on dark background, handmade cotton welding hat with FR denim brim by HD Welding Hats.

HD Welding Hats Teal Cotton Welding Cap – solid teal 100% cotton fabric with FR denim brim, handmade in USA, shown on black mannequin head.

How it works

As easy as 1-2-3

At HD Welding Hats, I offer a unique range of premium welding caps, each crafted to ensure a high-quality fit. The cotton fabrics are sourced in the USA, guaranteeing that every cap you buy reflects Made in America quality and skill.

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