Skip to content

Welcome guest

Please login or register

Recommended products

  • Side view of the Autumn Gold Welding Cap with jack-o’-lanterns, blue ghosts, and stars on black cotton — handcrafted by HD Welding Hats.

    Autumn Gold Welding Cap

    Regular price   $29.99 Sale price   $23.99

  • Side view of the Bats Welding Cap featuring gray, black, red, and white bat pattern on cotton fabric — handcrafted by HD Welding Hats.

    Bats Welding Hat

    Regular price   $29.99 Sale price   $23.99

  • Side view of the Boo! Welding Cap with a Halloween print of pumpkins, witches, and stars on blue cotton — handcrafted by HD Welding Hats.

    Boo! Welding Cap

    Regular price   $29.99 Sale price   $23.99

  • Close-up of the Boris Welding Cap fabric featuring smiling white ghosts on a bright orange background — handcrafted by HD Welding Hats.

    Boris Welding Cap

    Regular price   $29.99 Sale price   $23.99

  • Pink cotton fabric with red, green, aqua, and white peppermint candy print used for the HD Welding Hats Christmas Candy Welding Hat.

    Christmas Candy Welding Cap

    Regular price   $29.99 Sale price   $23.99

  • Dracula Welding Hat with purple Halloween print featuring Dracula, bats, and pumpkins. Handcrafted in the USA by HD Welding Hats.

    Dracula Welding Hat | Halloween Work Cap

    Regular price   $29.99 Sale price   $23.99

  • Floral Sugar Skulls Welding Cap fabric featuring colorful sugar skulls and gray floral background on black cotton, used for handcrafted HD Welding Hats.

    Floral Sugar Skulls Welding Cap

    Regular price   $29.99 Sale price   $24.99

  • Ghosts Welding Cap fabric featuring white cartoon-style ghosts on a black background, handcrafted by HD Welding Hats with FR denim brim.

    Ghosts Welding Cap

    Regular price   $29.99 Sale price   $23.99

  • Good Luck Welding Cap with green shamrock, horseshoe, and leprechaun hat print, handmade by HD Welding Hats with a fire-resistant denim brim.

    Good Luck Welding Cap

    $24.99

  • Green Bats Welding Cap made of black cotton with bright green bat print, handcrafted by HD Welding Hats with FR denim brim, Made in the USA.

    Green Bats Welding Cap

    Regular price   $29.99 Sale price   $23.99

Skip to product information

HD Welding Hats

Buffalo Plaid 2 Tone Welding Hat

Regular price   $29.99 USD Sale price   $24.99 USD Save $5

If you need a custom measurement for size (nearest 1/8"), depth (nearest 1/4") or brim (nearest 1/4") let me know. Please be specific. If you would like certain color for embroidery fill that in here as well.

FREE 30 DAY RETURNS

Fit & Feel

Bring classic style to your workday with the Buffalo Plaid 2-Tone Welding Hat — a rugged, made-to-order cap that combines timeless flannel-inspired plaid with a solid cotton crown for a clean, professional look. Built for welders who take pride in both craftsmanship and comfort, each cap is handmade in the USA and custom-fit to your specs.

Choose from four plaid colors for the band and brim — gray, red, blue, or green (depending on stock) — and pair it with your preferred solid cotton crown color. Every cap is made from 100% preshrunk cotton, ensuring consistent fit and performance wash after wash. The brim is made from 12–14 oz fire-resistant denim, giving it the durability and protection needed for real-world welding conditions.

With four standard depth options — 6.5", 7", 7.5", and 8" — and brim lengths in 2", 2.5", or 3", plus free custom sizing, you can fine-tune your fit for all-day comfort under your hood.

Features:

  • 100% preshrunk cotton outer and lining fabrics

  • 12–14 oz fire-resistant denim brim for protection and structure

  • Custom-made in the USA

  • Four plaid options for brim and band: gray, red, blue, or green

  • Four standard depth sizes: 6.5", 7", 7.5", 8" (custom to ¼")

  • Brim lengths: 2", 2.5", or 3" (custom to ¼")

  • “Custom Requests” box for personalized depth, brim, or lining color — no extra charge

  • Durable double-stitched seams

Style: 2-Tone Buffalo Plaid
Brim Fabric: Fire-resistant denim lining
Crown Fabric: Solid cotton (your choice of color)
Made in: USA

  • No Compromises
    In Quality
  • 100% Satisfaction
    Guarantee
  • Free Shipping
    Over $50 for US orders

How it works

As easy as 1-2-3

At HD Welding Hats, I offer a unique range of premium welding caps, each crafted to ensure a high-quality fit. The cotton fabrics are sourced in the USA, guaranteeing that every cap you buy reflects Made in America quality and skill.



Buffalo Plaid 2 Tone Welding Hat - HD Welding Hats

Buffalo Plaid 2 Tone Welding Hat

Regular price   $29.99 Sale price   $24.99

Your Cart

Free USPS Ground Advantage Shipping for $50+ purchase


Join the 10,000+ customers who have trusted HD Welding Hats to for great welding caps!

Your Cart is empty
Let's fix that

Your Wishlist