HD Welding Hats

Buffalo Plaid Red Welding Cap

Name: Buffalo Plaid Red Welding Cap
Brand: HD Welding Hats
SKU: 100058
Price: 24.99 USD
Availability: InStock

~~$29.99 USD~~ $24.99 USD Save $5

Size

Depth

Brim

Custom Measurments, Thread Colors or Liner Choice:

If you need a custom measurement for size (nearest 1/8"), depth (nearest 1/4") or brim (nearest 1/4") let me know. Please be specific. If you would like certain color for embroidery fill that in here as well.

FREE 30 DAY RETURNS

Fit & Feel

The Buffalo Plaid Red Welding Cap brings iconic workwear style and all-day comfort to your welding gear lineup. The bold red-and-black checkered cotton pattern captures classic American grit — a timeless favorite among welders who value both function and style.

Every cap is handcrafted in the USA from 100% preshrunk cotton, including both the outer and lining fabrics, ensuring a consistent, comfortable fit wash after wash. The brim is made from 12–14 oz fire-resistant denim, giving it the structure and durability to handle the toughest work environments.

Choose your perfect fit with four standard depth options — 6.5", 7", 7.5", or 8" — and brim lengths of 2", 2.5", or 3". Custom depth and brim sizes are available in ¼" increments at no additional charge. Simply use the “Custom Requests” box on the product page to tailor your order.

Features:

100% preshrunk cotton outer and lining fabrics
FR denim brim for long-lasting protection and structure
Classic red and black buffalo plaid design
Handcrafted in the USA
Four depth sizes: 6.5", 7", 7.5", 8" (custom to ¼")
Brim lengths: 2", 2.5", or 3" (custom to ¼")
No extra charge for custom brim, depth, size, or lining color
Double-stitched seams for strength and durability

Style: Red Buffalo Plaid
Brim Fabric: Fire-resistant denim
Made in: USA

No Compromises
In Quality
100% Satisfaction
Guarantee
Free Shipping
Over $50 for US orders

This page has all the details on Size, Depth, Brim and how to measure for each.

How to Measure

Use the image below as a guide:

HD Welding Hats Size, Depth, Brim diagram

Green line: Size (inches around)
Blue line: Depth (inches, one side only)
Pink line: Brim length (in inches)

Hat Size Measurements

Hat Size	Band Measurement
7	22 ⅛"
7 ⅛	22 ½"
7 ¼	23"
7 ⅜	23 ⅜"
7 ½	23 ¾"
7 ⅝	24"
7 ¾	24 ¼"
7 ⅞	25"

These are the finished measurements of the hat band. Cotton fabrics have a bit of natural stretch that varies slightly between fabrics.

If you’re between sizes, choose the one closest to your actual head measurement.
Custom sizes are available to the nearest ⅛" (for size) and ¼" increments for depth and brim. Add your custom request in the text box on the product page.

Hat Depth Options

At HD Welding Hats, “depth” replaces old terms like high crown or low crown. It simply means how far the cap comes down at your ear — a mix of skull shape and personal preference.

Depth	Description
6"	Shortest depth, measured from top center (TDC) to band edge at ear. Available by request only; not for Pipeliner Fancy caps or styles with sweatbands.
6 ½"	“Short crown.” Usually meets the top edge of the ear.
7"	Mid-depth — our most popular fit. Falls between short and high crown.
7 ½"	“High crown.” Typically covers the top half of the ear.
8"	Longest depth, ideal for sizes 7 ⅝ and larger, or anyone who prefers more coverage.

Everyone’s fit preference is different — there’s no right or wrong choice.

Brim Length Options

Brim Length	Description
2"	Shortest brim. Great for smaller sizes, shorter necks, or minimal obstruction.
2 ½"	Standard brim — a balanced choice that works for most welders.
3"	Longer brim for added coverage of ear and neck, without getting in the way.

Close-up of colorful 1" sugar skull pattern on black cotton fabric used for HD Welding Hats’ Cantina Sugar Skulls Welding Cap.

Green Buffalo Plaid Welding Cap with black and green check pattern, FR denim brim, and Made in USA tag, handcrafted from preshrunk cotton.

How it works

As easy as 1-2-3

At HD Welding Hats, I offer a unique range of premium welding caps, each crafted to ensure a high-quality fit. The cotton fabrics are sourced in the USA, guaranteeing that every cap you buy reflects Made in America quality and skill.

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