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HD Welding Hats

Custom Welding Cap – You Supply the Fabric

IMPORTANT: Fabric is NOT included.

This listing is for the sewing of one welding cap using new cotton fabric that you purchase and ship to me.

Use the Fabric Calculator below.

5.0 ( 2  Reviews )
$18.00 USD

If you need a custom measurement for size (nearest 1/8"), depth (nearest 1/4") or brim (nearest 1/4") let me know. Please be specific. If you would like certain color for embroidery fill that in here as well.

Customize your welding cap with purpose-driven add-ons designed for comfort, durability, and personal style. Choose from premium sweatbands for moisture control, flannel crown lining for added warmth, or embroidery to make it your own. Each option is built into the cap during construction — not added after — so your fit, function, and performance stay dialed in from the first wear to the last shift.

FREE 30 DAY RETURNS

Fit & Feel

How This Works

1. Purchase your fabric.

Use the Fabric Calculator below to determine how much new cotton fabric you need to purchase and send. Enter the number of caps you are ordering and choose whether your fabric will be used for the outside only or for both the outside and lining.

The calculator will tell you the minimum amount of fabric to purchase and send with your order.

Using more than one fabric? Each individual cap requires a minimum of 1/3 yard of the outside fabric. If the same (or a different) fabric will also be used for the lining, that cap requires 2/3 yard of that fabric.

The calculator shows the total fabric needed for your order. Be sure you have the minimum required amount of each individual print you plan to send.

2. You ship the fabric to me.
After ordering, send your fabric to HD Welding Hats. The address is: HD Welding Hats 768 Hood Ave Metoilus OR 97741

3. I make your cap.
I'll preshrink and press your fabric, then make your welding cap using the size, depth, brim and options selected above.

4. I ship the finished cap to you.

You shop. I sew. You get exactly the welding cap you wanted.

A Note About Safety:

HD Welding Hats are handcrafted work caps built for comfort and durability on the job. All medium and dark color caps include a fire-resistant denim brim as standard

These caps are not rated or certified Personal Protective Equipment (PPE) and are not a substitute for required safety gear. Always follow your employer's safety requirements and applicable workplace regulations. By purchasing, you acknowledge that HD Welding Hats assumes no liability for injury arising from use of these products in hazardous environments.

  • No Compromises
    In Quality
  • 100% Satisfaction
    Guarantee
  • Free Shipping
    Over $75 for US orders

Fabric needed for your welding caps

Where will your fabric be used?

Enter the number of caps to calculate fabric.

This amount is based on the number of caps and fabric use you selected. Please send at least the amount shown.

Please send the full amount of fabric shown above. If I receive less fabric than required, I will make as many caps as the supplied fabric allows and refund any caps that cannot be completed. Please order only the options available on this product page. Off-menu requests cannot be accommodated.

Build Your Perfect Fit

Choose the size and fit that works best for you.

Exact Size

You can choose from the standard sizes or have the exact size you need for every welding cap we sell, right on the webpage - no extra email messages.

Custom Depth

There are 4 Standard depth options. If those aren't the right fit you can request and custom depth to the nearest 1/4" right on the webpage.

Brim Options

Choose 2", 2.5" or 3" brim length or use the Custom Measurement box for your custom measurmemnt to the nearest 1/4".

Made to Order

All of the welding caps are made to your specific needs. No caps are sitting on a shelf waiting to be sold.

Pre-washed Fabrics

Every cotton fabric and the cotton sweatbands are pre-washed before cutting to reduce shrinking of your new welding caps in the laundry.

Made in the USA

Your new welding cap are made and ship from the same place - Oregon.

FR Denim Brim

All medium and dark colored welding caps have the FR Denim in the brim for reinforcement and flexibility. Light color caps will have 100% cotton canvas for reinforcement and flexibility.

Flannel Lining

For extra warm and comfort for those cold days.

Quality You Can Count On

Every welding cap is carefully crafted with premium materials and attention to detail built into every stitch.

EU Personalized & Custom Orders

Items customized with embroidery (such as names or custom text) are exempt from the EU right of withdrawal and cannot be returned or cancelled once production has begun. Please double-check your customization details before placing your order.

How it works

As easy as 1-2-3

At HD Welding Hats, I offer a unique range of premium welding caps, each crafted to ensure a high-quality fit. The cotton fabrics are sourced in the USA, guaranteeing that every cap you buy reflects Made in America quality and skill.

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