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HD Welding Hats

Buffalo Plaid 2 Tone Welding Hat

Custom Made to Order

Delivery in 6+ weeks due to high demand

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Regular price   $29.99 USD Sale price   $24.99 USD Save $5

If you need a custom measurement for size (nearest 1/8"), depth (nearest 1/4") or brim (nearest 1/4") let me know. Please be specific. If you would like certain color for embroidery fill that in here as well.


Customize your welding cap with purpose-driven add-ons designed for comfort, durability, and personal style. Choose from premium sweatbands for moisture control, flannel crown lining for added warmth, or embroidery to make it your own. Each option is built into the cap during construction — not added after — so your fit, function, and performance stay dialed in from the first wear to the last shift.

FREE 30 DAY RETURNS

Fit & Feel

Bring classic style to your workday with the Buffalo Plaid 2-Tone Welding Hat — a rugged, made-to-order cap that combines timeless flannel-inspired plaid with a solid cotton crown for a clean, professional look. Built for welders who take pride in both craftsmanship and comfort, each cap is handmade in the USA and custom-fit to your specs.

Choose from four plaid colors for the band and brim — gray, red, blue, or green (depending on stock) — and pair it with your preferred solid cotton crown color. Every cap is made from 100% preshrunk cotton, ensuring consistent fit and performance wash after wash. The brim is made from 12–14 oz fire-resistant denim, giving it the durability and protection needed for real-world welding conditions.

With four standard depth options — 6.5", 7", 7.5", and 8" — and brim lengths in 2", 2.5", or 3", plus free custom sizing, you can fine-tune your fit for all-day comfort under your hood.

Features:

  • 100% preshrunk cotton outer and lining fabrics

  • 12–14 oz fire-resistant denim brim for protection and structure

  • Custom-made in the USA

  • Four plaid options for brim and band: gray, red, blue, or green

  • Four standard depth sizes: 6.5", 7", 7.5", 8" (custom to ¼")

  • Brim lengths: 2", 2.5", or 3" (custom to ¼")

  • “Custom Requests” box for personalized depth, brim, or lining color — no extra charge

  • Durable double-stitched seams

Style: 2-Tone Buffalo Plaid
Brim Fabric: Fire-resistant denim lining
Crown Fabric: Solid cotton (your choice of color)
Made in: USA

A Note About Safety:

HD Welding Hats are handcrafted work caps built for comfort and durability on the job. All medium and dark color caps include a fire-resistant denim brim as standard, and optional upgrades — including Kevlar-stitched bands and brims, cotton sweatbands, and microfiber sweatbands — are available to suit your work environment and preferences.

These caps are not rated or certified Personal Protective Equipment (PPE) and are not a substitute for required safety gear. Always follow your employer's safety requirements and applicable workplace regulations. By purchasing, you acknowledge that HD Welding Hats assumes no liability for injury arising from use of these products in hazardous environments.

  • No Compromises
    In Quality
  • 100% Satisfaction
    Guarantee
  • Free Shipping
    Over $50 for US orders

How it works

As easy as 1-2-3

At HD Welding Hats, I offer a unique range of premium welding caps, each crafted to ensure a high-quality fit. The cotton fabrics are sourced in the USA, guaranteeing that every cap you buy reflects Made in America quality and skill.



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