HD Welding Hats

Buffalo Plaid Gray Welding Cap

Name: Buffalo Plaid Gray Welding Cap
Brand: HD Welding Hats
SKU: 100053
Price: 24.99 USD
Availability: OutOfStock

~~$29.99 USD~~ $24.99 USD Sold out

Size

Depth

Brim

Custom Measurments, Thread Colors or Liner Choice:

If you need a custom measurement for size (nearest 1/8"), depth (nearest 1/4") or brim (nearest 1/4") let me know. Please be specific. If you would like certain color for embroidery fill that in here as well.

FREE 30 DAY RETURNS

Fit & Feel

The Buffalo Plaid Gray Welding Cap delivers a timeless, rugged look with dependable comfort and protection. The black and gray checkered cotton gives this classic pattern a modern edge—perfect for welders who like gear that looks as good as it works.

Each cap is handcrafted in the USA from 100% preshrunk cotton, inside and out, for reliable comfort and a consistent fit after every wash. The brim is made from 12–14 oz fire-resistant denim, providing structure and durability that stands up to daily use in the shop or on the job site.

Built for welders who value precision, the fit is fully customizable with four standard depth sizes — 6.5", 7", 7.5", and 8" — and brim lengths of 2", 2.5", or 3". You can also request custom dimensions in ¼" increments at no extra charge using the “Custom Requests” box on the product page.

Features:

100% preshrunk cotton outer and lining fabrics
Brim made from 12–14 oz fire-resistant denim
Classic gray and black buffalo plaid pattern
Handcrafted in the USA
Four depth sizes: 6.5", 7", 7.5", 8" (custom to ¼")
Brim lengths: 2", 2.5", or 3" (custom to ¼")
Custom fit requests welcome — no additional charge
Reinforced stitching for lasting durability

Style: Gray Buffalo Plaid
Brim Fabric: Fire-resistant denim
Made in: USA

No Compromises
In Quality
100% Satisfaction
Guarantee
Free Shipping
Over $50 for US orders

This page has all the details on Size, Depth, Brim and how to measure for each.

How to Measure

Use the image below as a guide:

HD Welding Hats Size, Depth, Brim diagram

Green line: Size (inches around)
Blue line: Depth (inches, one side only)
Pink line: Brim length (in inches)

Hat Size Measurements

Hat Size	Band Measurement
7	22 ⅛"
7 ⅛	22 ½"
7 ¼	23"
7 ⅜	23 ⅜"
7 ½	23 ¾"
7 ⅝	24"
7 ¾	24 ¼"
7 ⅞	25"

These are the finished measurements of the hat band. Cotton fabrics have a bit of natural stretch that varies slightly between fabrics.

If you’re between sizes, choose the one closest to your actual head measurement.
Custom sizes are available to the nearest ⅛" (for size) and ¼" increments for depth and brim. Add your custom request in the text box on the product page.

Hat Depth Options

At HD Welding Hats, “depth” replaces old terms like high crown or low crown. It simply means how far the cap comes down at your ear — a mix of skull shape and personal preference.

Depth	Description
6"	Shortest depth, measured from top center (TDC) to band edge at ear. Available by request only; not for Pipeliner Fancy caps or styles with sweatbands.
6 ½"	“Short crown.” Usually meets the top edge of the ear.
7"	Mid-depth — our most popular fit. Falls between short and high crown.
7 ½"	“High crown.” Typically covers the top half of the ear.
8"	Longest depth, ideal for sizes 7 ⅝ and larger, or anyone who prefers more coverage.

Everyone’s fit preference is different — there’s no right or wrong choice.

Brim Length Options

Brim Length	Description
2"	Shortest brim. Great for smaller sizes, shorter necks, or minimal obstruction.
2 ½"	Standard brim — a balanced choice that works for most welders.
3"	Longer brim for added coverage of ear and neck, without getting in the way.

How it works

As easy as 1-2-3

At HD Welding Hats, I offer a unique range of premium welding caps, each crafted to ensure a high-quality fit. The cotton fabrics are sourced in the USA, guaranteeing that every cap you buy reflects Made in America quality and skill.

Recommended for You

Good gear makes all the difference. Here are a few more options built to last.